Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • ServAid
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Application
  • Factory port
  • Reset button
  • Service port
  • LEDs
  • SD card
  • Technical specification
  • Environmental
  • Radio module frequencies
  • Interfaces
  • Accessories
    • Antenna
    • Power cable for Power Focus 6000

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Application
• Factory port
• Reset button
• Service port
• LEDs
• SD card
• Technical specification
• Environmental
• Radio module frequencies
• Interfaces
• Accessories
  • Antenna
  • Power cable for Power Focus 6000

Application

The MWR-KIT is a gateway between the Power Focus 6000 and the Mechatronic Wrench (MWR). The Tightening program is configured on Power Focus 6000 and sent to the MWR by the MWR-KIT. A Web Graphical User Interface (Web GUI) allows the operator to configure all the parameters for the connection between the MWR and the Power Focus 6000. The MWR-KIT allows to connect up to six wrenches according to Power Focus 6000 tool management.

Only two wrenches can be used at the same time.

Factory port

The Factory port allows to connect the MWR-KIT to the Power Focus 6000 via network or directly to the Factory port of the controller.

For more information, please refer to the Settings page paragraph.

Reset button

The Reset button allows to reset the default configuration of the MWR-KIT.

To start the reset process, press the Reset button for more than 10 s.

During the reset process, the current configuration of the MWR-KIT is deleted.

Service port

The service port allows to connect the MWR-KIT to a PC via network, or directly to the Ethernet port of the PC, to be configured using the Web GUI.

LEDs

On the MWR-KIT, three LEDs are available:

LEDs behavior:

• Blue LED (B): switched on when an exchange of information between MWR-KIT and MWR using radio frequencies is active.

• Green LED (G1): switched on when MWR-KIT has an active connection to Power Focus 6000 and a MWR is linked correctly.

• Green LED (G2): switched on when the tightening program or sequence is running.

   

SD card

The SD card contains the device configuration (mwrkit.cfg file). On the SD card up to 5 MWR firmware releases can be stored. The configuration also includes a full description of the configuration parameters and the file format. The SD card is also used for FW upgrade.

The SD card is not accessible by the user.

Technical specification

• All MWR-TA (torque - angle) and MWR-S (signal) models are supported.

• Memory capacity: 16 GB

• Average radio range: 5 m

• Rated input voltage: 6-24 Vdc

• Rated input power: 1 W

• Rated current: 0.180 A

Environmental

• Indoor Use ONLY

• Pollution Degree 2

• Room Temperature: 5 °C to 40 °C (41 °F to 104 °F)

• Maximum relative humidity 80% for temperature up to 31 °C (88 °F) decreasing linearly to 50% relative humidity at 40 °C (104 °F)

• Altitude: Up to 2000 m

Radio module frequencies

Refer to the local Regulatory Domain for frequency selection.

Europe

USA

Japan

Interfaces

• Ethernet ports (Factory port and Service port)

• Wave flexible antenna connector

• Power supply connector

Accessories

• Antenna
• Power cable for Power Focus 6000

Antenna

• Default: Antenna MWRKIT (SMA) 868/915 MHz

• Cable: Cable Antenna 2.5m (BNC) 868/915 MHz

• Extended: Extended Cable Antenna 5m 868/915 MHz

All antennas are tested and suitable for the USA, Canada and the EU.

Maximum power in dBm:

Power cable for Power Focus 6000

The power cable allows to connect the MWR-KIT to the Power Focus 6000.

To supply power to the MWR-KIT:

For more information on the controller interfaces, please refer to the Power Focus 6000 Product Instructions.

Installation

• Installation Instructions
  • Preparations
  • Installing the unit

Installation Instructions

• Preparations
• Installing the unit

Preparations

The MWR-KIT is equipped with an installation kit.

For the installation of the MWR-KIT, a Torx T10 screwdriver and the following parts of the installation kit are required:

• 4 brackets

• 4 screws M3x18

• 4 seals length 4.5 mm

(English) This device is a mobile radio station and should be installed and operated such that a minimum separation distance of 5 mm is maintained between the device and the operator. Atlas Copco recommends to install and operate the device such that a separation distance of 20 cm is maintained between the device an the operator.

(French) Cet équipement est une station de radio mobile et devra être installé et fonctionner de telle manière qu’une distance minimale de séparation de 5 mm soit maintenue entre l'appareil et l'opérateur. Atlas Copco recommande d'installer et fonctionner cet équipement de telle manière qu’une distance de séparation de 20 cm soit maintenue entre l'appareil et l'opérateur.

Installing the unit

Install the MWR-KIT on a vertical surface (for example a wall) or an horizontal surface (for example a table) in one of the following configurations:

Refer to the following instructions to install the brackets in the inward or outward configuration, making sure to respect the order of the screws, brackets, and seals as shown in the image below:

Repeat the procedure from step 3 to 5 to install all brackets.

Operation

• Ergonomic Guidelines
• Configuration Instructions
  • Web GUI
  • Accessing the web GUI
  • Settings page
  • Scan page
  • Tools page
  • Connecting a tool
  • Removing a linked tool
  • Updating the communication channel
  • Uploading the MWR firmware
  • Updating the MWR firmware
  • Deleting the MWR firmware
  • Upgrading the MWR-KIT firmware
  • Configuring the MWR-KIT system log
• Operating Instructions
  • Executing a tightening operation

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• In dusty environments, use a dust extraction system or wear a mouth protection mask.

Configuration Instructions

• Web GUI
• Accessing the web GUI
• Settings page
• Scan page
• Tools page
• Connecting a tool
• Removing a linked tool
• Updating the communication channel
• Uploading the MWR firmware
• Updating the MWR firmware
• Deleting the MWR firmware
• Upgrading the MWR-KIT firmware
• Configuring the MWR-KIT system log

Web GUI

The MWR-KIT configuration can be changed by using the Web GUI. This user interface allows to configure the MWR-KIT and the MWR to use.

To access the Web GUI, open a browser and type the MWR-KIT IP address.

If the page is not correctly displayed, reload the page pressing the F5 button on the PC keyboard.

List of supported browsers:

• Explorer

• Chrome

• Edge

• Firefox

• Opera

Accessing the web GUI

Settings page

Device information

• Serial: serial number of the MWR-KIT. This is a read-only field.

• SD-Card: SD-Card status.

• Firmware: firmware version of the MWR-KIT.

  Click on the Update button to update the MWR-KIT firmware version.

• Reset device: click on the Reset button to exit the Configuration mode and restore the Active mode.

When the device is reset, unsaved settings are discarded.

Configuration

• Export configuration: click on the Export button to export the MWR-KIT file configuration.

• Import configuration: click on the Import button to import the MWR-KIT file configuration.

• Restore default configuration: click on the Factory reset button to restore the factory settings.

System log

• System log to file: enable/disable the System log to file. The default value is ON.

• Telnet log: enable/disable the Telnet log. The default value is ON.

• Export system log: click on the Export system log button to export the system log.

• Live log: click on the Live log button to show live, log session.

• Reset system log: click on the Reset system log button to reset the system log.

Power Focus 6000 Connection

• Controller IP: IP address of the controller.

• Delay between results [ms]: set a value ranging from 0 to 10000 ms. This parameter allows to assign different timestamp to the results displayed on the Power Focus 6000.

RF

• Antenna: set the antenna in use.

• Region: set the region of the working channels.

• Channel: set the channel of the MWR-KIT communication.

Always update first the communication channel of the MWR, and then the MWR-KIT channel accordingly.

Service port

• Service IP: IP address of the MWR-KIT Service port.

  By default, the IP address is 169.254.1.1

• MAC address: MAC address of the MWR-KIT Service port . This is a read-only field.

Factory port

• DHCP: enable/disable the DHCP. The default value is OFF.

• IP address: IP address of the MWR-KIT Factory port.

  By default, the IP address is 169.254.1.2

• Subnet mask: set the subnet mask address.

  By default, the IP address is 255.255.0.0

• Gateway: set the gateway address.

• MAC address: MAC address of the MWR-KIT Factory port. This is a read-only field.

• Hostname: insert the hostname of the MWR-KIT .

Scan page

Scan

• EU channels: scan the channels available in the EU region.

• US channels: scan the channels available in the US.

• JAP channels: scan the channels available in Japan.

• Extended scan: extend scan time from 5 seconds up to 13 seconds for each channel.
  This feature might be useful in case of interference or weak signal.

To start the scan of the channels, click on the Start scan button.

During the scanning of the channels, the MWR-KIT mode changes from Configuration to Scanning:

Tools

• Info: click on the information icon to display the Tool Details. The icon turns red when there is an active tool alarm, refer to the paragraph Troubleshooting for more information.

• Serial: serial number of the MWR.

• Model: model of the MWR.

• FW: firmware of the MWR.

• Channel: channel of the linked MWR.

• Select: select one or more check boxes to configure the radio channel or to upgrade the firmware of one or more MWR.

To configure one or more tools selected, click on the Configure button.

After clicking on the Configure button, the following page opens:

Remote configuration

• Region: set the region of the working channels.

• Channel: set the channel of the MWR-KIT communication.

• Save local config: select the check box to apply the Region and Channel configuration to the MWR-KIT.

• Delayed zeroing: set the seconds to start the Delayed zeroing of the wrench in cradle mode.

• Overload calibration: it enables the self-test in cradle when there is an overload.

  If the MWR is not damaged, the cradle allows to reset it and the MWR becomes available again. Otherwise, the MWR becomes unavailable. In both cases the overload calibration data is stored.

• Low Battery [%]: set a percentage to activate the low battery level alarm.

Advanced configuration

This section is reserved to Atlas Copco Service Personnel.

Remote firmware update

From this section it is possible to upload, update and delete MWR firmware versions. Refer to Uploading the MWR firmware, Updating the MWR firmware an Deleting the MWR firmware.

Tools page

Selected tools

• Info: click on the information icon to display the Tool Details. The icon turns red when there is an active tool alarm, refer to the paragraph Troubleshooting for more information.

• Serial: serial number of the MWR.

• Model: model of the MWR.

• Linked: status of the MWR.

• PF6000: status of the controller.

• RSSI: Received Signal Strength Indication of the linked MWR (indicated in dBm).

• Last seen: time in seconds passed from the last ping sent by the MWR to the controller (Keep alive mode).

• Locked: status of the disabled wrenches.

• In cradle: selected if the MWR is on the MWR Charging Cradle.

• Battery: percentage of the MWR battery.

To remove a MWR from the Selected tools list, click on the Remove button.

Busy Tools

• Info: click on the information icon to display the Tool Details.

• Serial: serial number of the MWR.

• Model: model of the MWR.

• Linked: status of the MWR.

• PF6000: serial number of the Power Focus 6000 the MWR is linked with.

• RSSI: Received Signal Strenght Indication of the busy MWR (indicated in dBm).

• Last seen: time in seconds passed from the last ping sent by the MWR to the controller (Keep alive mode).

• Locked: status of the disabled wrenches.

• In cradle: selected if the MWR is on the MWR Charging Cradle.

• Battery: percentage of the MWR battery.

To remove a tool from the Busy tools list, click on the Unlink button. The MWR will be unlinked from its current controller.

Available tools

• Info: click on the information icon to display the Tool Details.

• Serial: serial number of the MWR.

• Model: model of the MWR.

• Linked: status of the MWR.

• PF6000: status of the controller.

• RSSI: Received Signal Strenght Indication of the available MWR (indicated in dBm).

• Last seen: time in seconds passed from the last ping sent by the MWR to the controller (Keep alive mode).

• Locked: status of the disabled wrenches.

• In cradle: selected if the MWR is on the MWR Charging Cradle.

• Battery: percentage of the MWR battery.

To add a MWR to the Selected tools list, click on the Select button.

MWR-T models are not supported and cannot be added to the Selected tools list.

Connecting a tool

Removing a linked tool

Updating the communication channel

To exit the Configuration mode and return to the Active mode, click on the Reset button placed in the upper-left part of the page.

Uploading the MWR firmware

The maximum number of tool firmware versions that can be stored on the SD card of the MWR-KIT is five.

To exit the Configuration mode and return to the Active mode, click on the Reset button placed in the upper left-part of the page.

Updating the MWR firmware

To exit the Configuration mode and return to the Active mode, click on the Reset button placed in the upper left-part of the page.

Deleting the MWR firmware

To exit the Configuration mode and return to the Active mode, click on the Reset button placed in the upper left-part of the page.

Upgrading the MWR-KIT firmware

Configuring the MWR-KIT system log

Operating Instructions

• Executing a tightening operation

Executing a tightening operation

Service

• Maintenance Instructions
  • Cables and connection ports

Maintenance Instructions

• Cables and connection ports

Cables and connection ports

Check the status of the cables and the connections regularly, according to the use of the device.

Troubleshooting

• SD card status: Error
• Model unsupported
• Service required
• Battery low
• Tool calibration required (date)
• Tool calibration required (interval)
• Tool calibration required (overloaded)
• Tool hardware error
• Replace mechanical parts
• Reconfiguration required

SD card status: Error

Solution: restart the MWR-KIT. If the error persists, contact Atlas Copco Service Personnel for assistance.

Model unsupported

Cause: MWR model is not supported by MWR-KIT / Power Focus 6000.

Service required

Solution: contact Atlas Copco Service Personnel for assistance.

Battery low

Cause: MWR battery level Is low.

Solution: recharge MWR battery.

Tool calibration required (date)

Cause: MWR calibration date has expired.

Solution: contact Atlas Copco Service Personnel to calibrate the MWR.

Tool calibration required (interval)

Cause: MWR maximum number of tightenings before calibration is passed.

Solution: contact Atlas Copco Service Personnel to calibrate the MWR.

Tool calibration required (overloaded)

Cause: MWR is overloaded.

Solution: contact Atlas Copco Service Personnel to calibrate the MWR.

Tool hardware error

Cause: MWR hardware error.

Solution: contact Atlas Copco Service Personnel for assistance.

Replace mechanical parts

Cause: some MWR parts need to be checked and replaced.

Solution: contact Atlas Copco Service Personnel for assistance.

Reconfiguration required

Cause: an error occurred during MWR radio settings validation (only for Japanese channels).

Solution: check the settings and retry.

Recycling

• Environmental regulations
• Recycling information

Environmental regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Recycling information