Product information

• General information
  • Safety signal words
  • Warranty
  • ServAid
  • Website
  • Safety Data Sheets MSDS/SDS
  • Country of origin
  • Dimensional drawing
  • Dimensional drawings
• Overview
  • Selector overview
  • Product data
  • Product data
  • Accessories
  • Socket selector description
• Service overview
  • Service recommendations

General information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

Warranty

• Product warranty will expire 12 months after the product is first taken into use, but will in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

ServAid

ServAid is a portal that contains technical information for all hardware and software products such as:

- Safety Information including declarations, standards and directives

- Technical data

- Installation, Operation and Service Instructions

- Spare parts lists

- Accessories

ServAid is continuously updated and is available at:
https://servaid.atlascopco.com

For further information contact your local Atlas Copco representative.

Website

Log in to Atlas Copco: www.atlascopco.com.

You can find information concerning our products, accessories, spare parts and published matters on our website.

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website:
www.atlascopco.com/sds

Country of origin

Please refer to the information on the product label.

Dimensional drawing

The dimensional drawings are applicable to all the selector versions for both wired and wireless applications.

A	Overall length without mobility module	B	Overall length with mobility module
C	Overall length with mobility module and battery	D	Height without mobility module
E	Height with mobility module	F	Overall width

All dimensions are given in mm.

Dimensional drawings

For information about the dimensions of a product, see the Dimensional drawings archive:

http://webbox.atlascopco.com/webbox/dimdrw

Overview

• Selector overview
• Product data
• Product data
• Accessories
• Socket selector description

Selector overview

The selector is a holder for sockets and bits used together with a PF6 Controller and a tightening tool. LEDs on the selector are used to guide an operator to select the requested socket or bit that is to be used for a selected tightening.

The socket selector comes in different versions but with a common form factor.

Product data

Product data

Accessories

Battery charger

1	Battery adapter	2	State of health indicator (SOH)
3	State of charge indicator (SOC)	4	Broken indicator
5	Temperature indicator	6	Power indicator

Battery information

Socket selector description

The descriptions are applicable to all the selector versions for both wired and wireless applications.

The figures show all the key user interfaces for installation and operation of the selector. The descriptions are applicable to all versions. The wireless versions have a mobility module with a radio that also connects the battery. The wired versions

A	Space for socket holders	B	Indicator LEDs for the position
C	Sticker area	D	Mounting holes in each corner
E	Service port	F	Battery status LED (only available on wireless versions)
G	WLAN status LED (only available on wireless versions)	H	Power battery (only available on wireless versions)
I	Mobility module (only available on wireless versions)	J	Rapid Backup Unit (RBU)
K	Function button

A	Connector cover	B	External DC power in; Kycon (DC DIN) connector
C	PoE in, upstream connection; M12 D-coded female connector	D	Selector back side
E	Digital input and output connector	F	PoE out, downstream connection; M12 D-coded female connector
G	Battery

A	Holes 6 x 12 mm in each corner; accessible from above for horizontal installation	B	Threaded M4 holes in each corner; accessible from below for horizontal installation
C	Socket holder screw	D	Groove for M4 square nut, for vertical installation

Digital input and output connector

A connector for additional input and output signals is located under a cover at the bottom side of the selector. The digital out 1-4 are enabled when sockets 1-4 are prompted.

Currently, this functionality is only implemented on Digital Out. Digital Out is enabled when a socket position is prompted (LED blinking).

External digital output signals can only be supported if an external DC power supply is used. PoE and the power battery do not have enough capacity.

Indicator LEDs

The LED signals have the following functions:

• Socket LEDs that guide the operator in the tightening work.

• Battery status led used for portable solutions (only available on wireless versions).

• Wireless connection status (only available on wireless versions).

Socket LEDs

There are two LED's for each socket or bit position. These LED's guide the operator to pick the correct socket or bit for the next tightening. The following LED lights can be shown.

A	Outer and inner LED white and flashing	B	Both LED's switched off
C	Inner LED steady white	D	Outer LED steady white
E	Outer LED steady red

More information about interpreting the LEDs is given in the Selector workflow section.

Battery status LEDs

Only available on wireless versions.

The battery status is displayed with three LEDs when a battery is placed into the mobility module.

• Three white LEDs indicates that more than 75 % battery capacity remains.

• Two white LEDs indicates that less than 75% but more than 50 % battery capacity remains.

• One white LED indicates that less than 50 % but more than 25 % battery capacity remains.

• One red LED indicates that less than 25 % battery capacity remains and that the battery needs to be changed.

• Blinking red LED indicates that the battery needs to be changed immediately.

• If the battery is removed from the mobility module, these LEDs are all switched off.

Network status LED

Only available on wireless versions.

There is one single blue LED to indicate the status of the WLAN connection:

• If no wireless connection is detected, the LED is off.

• If no wireless communication is established the LED is off.

• If a wireless communication link is established between the selector and a network access point, the blue LED is blinking.

• If communication is established between the selector and an assigned Virtual Station in the controller, the blue LED has a steady light.

• If the battery is changed while the selector is assigned to a Virtual Station, the selector will retain the connection, showing a steady blue light.

Service interface

A service interface is located on the front of the socket selector. It is located beneath a cover that is fastened with a screw. The following features are available in the service interface:

• One Rapid Backup Unit (RBU).

• A function button.

• A RJ45 connector.

A	RJ34 Ethernet port	B	RBU slot
C	Function button

Function button

The function button clears all the user configurable parameters and set the to the factory default values when held down for five seconds while applying power to the selector.

RJ45 connector

This service connector is used to connect an Ethernet cable to a personal computer. The selector software contains a configuration interface (IP Address: 169.251.1.1). It is used to set up the network connection and to perform diagnostics and software loading.

Rapid Backup Unit

The RBU has the form factor of an SD card. This memory card contains all the current network configurations and settings. During the installation and configuration all the parameters are saved on the card. In case of a failure, it is a quick task to remove the card and put it into a new selector and all functionality remains the same.

This RBU card can not be used to anything else but storing the selector configuration data.

Service overview

• Service recommendations

Service recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Installation

• Installation requirements
  • General Installation warnings
  • Power connections
  • Installation height
  • Installation options and drill patterns
  • Selector connected with a WLAN link to the factory Ethernet network
• Installation instructions
  • Socket holder installation
  • Socket holder drilling
  • Selector interconnect
• Initial configuration
  • Connecting the selector to a PC for configuration

Installation requirements

• General Installation warnings
• Power connections
• Installation height
• Installation options and drill patterns
• Selector connected with a WLAN link to the factory Ethernet network

General Installation warnings

Do not connect the PF6000 to the factory network using COM Port A or B. These are to be used only for accessories.

Do not connect the Selector to both a controller and the factory network.

Power connections

Power battery replacement

This section is only applicable for models that are equipped with the mobility module for a wireless connection.

If the selector is assigned to a Virtual Station and the battery is replaced, it the WLAN link is kept alive during the short battery switching time (with a maximum of 30 seconds).

Power over Ethernet

It is possible to use an Ethernet cable for communication and power feeding using the standardized Power-over-Ethernet (PoE) concept. A selector can be directly connected to a controller or a network that is PoE enabled, and the device does not need any external power supply.

When more selectors are needed, they can be interconnected in a daisy chain and use PoE. The first socket selector in a chain supplies the power to the downstream selectors. The power in the PoE link has limitations and it is possible to connect up to 3 socket selectors in a chain. If more than 3 selectors are used in a daisy chain, every 4th socket selector needs an additional Atlas Copco PSU to support PoE to another group of 3 selectors.

A	First selector in a daisy chain configuration, supplies power to downstream devices The first selector in a daisy chain has a wireless connection to the factory network	B	Selector number 3 in a downstream chain; last unit that can be powered by upstream unit number 1 with PoE
C	Socket with external power, number 4 in the daisy chain Power must be supplied from an external DC source	D	Atlas Copco external power supply
E	Link between socket selectors including communication and power using PoE connectivity	F	First selector in a daisy chain configuration, supplies power to downstream selectors The selector is powered from a controller or from a network with PoE capability
G	PoE cable from controller A controller that is PoE enabled	H	Socket with external power, number 4 in the daisy chain Power must be supplied from an external DC source

This concept is applicable regardless if the chain of socket selectors is connected to the factory network, directly connected to the controller or powered by a battery with a wireless connection.

Using too many selectors in a PoE daisy chain, i.e. using 4 or more socket selectors, will cause all selectors to enter a reboot cycle until the faulty configuration is fixed.

A socket selector that is battery powered can always be connected to an external DC power supply and operate normally. Connecting an external power supply to a battery powered selector, will not charge the battery as the selector has no integrated battery charger.

External DC power supply

A selector can always be connected to, and powered by, an external DC power supply regardless if it is installed and configured in a system architecture for PoE or battery power.

Old Power Focus 6000 controllers

The previously described scenario requires a controller that is equipped with PoE connector. Early controllers do not have this port.

A standard component, a PoE injector, combines the power with the ethernet communication. A special Atlas Copco supplied cable connects between the Power Focus controller com port and the RJ45 connector in the PoE injector. A standard cable with RJ45 and M12 connectors couples between the injector and the socket selector.

A	Controller connected to factory network	B	First socket selector in a daisy chain configuration; supplies power to 3 downstream selectors
C	Standard cable between RJ45 and M12 connectors, supporting PoE	D	Socket selector number 4 in the daisy chain needs external power and can supply power through PoE to downstream devices
E	Power supply unit for selector	F	Link between socket selectors including communication and power using PoE connectivity
G	From 24V out screw terminal in PF6000 to the MOXA INJ-24 power supply in.	H	PoE injector; MOXA-INJ24
I	Adapter cable from controller com port to support ethernet communication to RJ45 connector Used for a controller that is not PoE enabled

Installation height

The equipment's maximum installation height is 2 m.

Installation options and drill patterns

The installation options and the drill patterns are applicable to all the selector versions for both wired and wireless applications.

The selector has the following installation options:

• Fixed installation, mounted on a vertical surface.

• Mobile installation with a protective cover and/or carry handle.

• Fixed installation, mounted from above.

• Fixed installation, mounted from below.

Installing options from the backside

A	Oval holes, accessible from above or from below (up to M6)	B	Threaded M4 holes, accessible from below
C	socket holder fastening screws	D	Groove into which M4 square nuts can slide

The backside of the selector has a groove into which square M4 nuts can slide for mounting the selector from the backside.

A DIN rail adapter is available as a selector accessory that can be fastened into the groove.

Mobile installations

For mobile installations, the following selector accessories are available:

• A carry handle kit. Mounted into the grove on the backside of the selector.

• A protective cover. The selector is placed in a protective cover to avoid scratching other surfaces and to increase the selector's robustness.

Installing on a horizontal surface from above or from below

A	Distance between oval holes, accessible from above or from below	B	Distance between threaded M6 holes, accessible from below
C	Distance between oval holes, accessible from above or from below	D	Distance between threaded M6 holes, accessible from below

Each corner has an oval shaped hole 6 x 15 mm, for mounting the selector to a surface from above.

Each corner has a threaded M4 holes for mounting the selector to a surface from below.

All dimensions are given in mm.

Selector connected with a WLAN link to the factory Ethernet network

In a scenario when multiple socket selectors are needed they can be interconnected in a daisy chain.

The chain of selectors can be connected to the controller in different ways and depends on the workplace environment and the available network topologies.

More information about connections and power consideration can be found in the section Power connections.

This scenario describes how the socket selector is connected to the factory Ethernet using a wireless connection.

The figure shows an architecture with daisy chained connectors. If only one selector is used, the same connection and configuration is applicable a for the first device.

A	Controller connected to the factory Ethernet network	B	Power Focus 6000 controller
C	Battery powered selector First selector in a daisy chain	D	WLAN access point
E	Factory Ethernet network	F	Last selector in a daisy chain
G	Link cable between selectors, creating the daisy chain	H	Power battery

The socket selector can be powered by an external power supply or from a battery.

The figure shows two separate daisy chains. Each chain is connected to the factory network. The address of the chain is defined by the IP address of the first selector in the chain. The IP address can be either a fixed IP address or a dynamic address provided by a DHCP server on the network. IP addresses and network architecture is managed by the factory IT department.

It is possible to create long daisy chains of devices using the PoE connection. The PoE architecture has power limitations that require external power for every forth selector. Se the section Power connections for more details.

Installation instructions

• Socket holder installation
• Socket holder drilling
• Selector interconnect

Socket holder installation

The selector is delivered with four or eight socket holders. The socket holder is placed above each sensor position and is made of plastic.

Installing socket holders

The socket holder slides into two grooves, one on the front and one in the rear.

To install the socket holders in the selectors, perform the following steps:

Removing socket holders

It is up to the user to drill holes in the socket holder in the right place with the desired dimension.

Do not drill socket holes with the socket holders installed in the selector

To remove the socket holders from the selectors, perform the following steps:

Bit placement

Always place bits with the sharp end facing up.

The selector sensors are sensitive to the presence of metal. Depending on the mix of metal and plastic used, the sensors may behave differently.

Socket holder drilling

Do not drill the holes in the socket holder while the holder is installed in the selector.

The sensor elements are located in the bottom of the selector. For accurate detection it is important that the socket holder is directly above the sensor. Two options are available for drilling:

• One single socket or bit in the center of the holder. This is shown by the center hole in the figure.

• Two sockets or bits placed side by side in the holder. This is shown by the two outer holes in the figure.

Recommended drilling

• Material remaining between holes shall not be less than 3 mm.

• Material remaining between hole and outer edge shall not be less than 3 mm.

• Hole diameter shall be 1 mm larger than the bit or socket dimension.

For a single hole, the socket size can be maximum 43 mm.

For two holes, the socket size can be maximum 19 mm.

Selector interconnect

Sockets are connected or interconnected through cable connectors at the bottom from below.

All cables are connected before the selector is installed.

Interconnection cables with proper length are available from Atlas Copco. Cable ducts are available along the front and rear and sides of the selector.

A	Cable duct	B	Ethernet-in upstream cable to connector M12 D-coded, female connector in the selector
C	External DC power Kycon 4 pin male connector in the selector (DC DIN)	D	Ethernet-out downstream cable to connector M12 D-coded, female connector in the selector

In an application that uses one single wireless selector, no interconnections are needed.

Initial configuration

• Connecting the selector to a PC for configuration

Connecting the selector to a PC for configuration

Initial configuration of the socket selector is done before it is installed in its working environment. All settings and functions can be verified and tested.

The configuration is saved in the Rapid Backup Unit ( RBU) , which is a dedicated memory with a SD card form factor.

Default setting for a selector is set to PF6000 directly, i.e. a wired connection. When using a wired connection, or when connecting via accessory, no extra configuration is required.

1. Disconnect all power from the selector.

2. Open the service port cover on the selector. The cover is secured by a Torx 10x50 screw.

3. Connect an ethernet cable between a PC and the RJ-45 connector in the service interface.

4. Verify that the RBU is correctly inserted into the SD card slot, or insert the card.

5. Connect power to the selector by connecting an external power supply or by connecting a battery.

6. Open a web browser window in the PC.

7. Type the web address 169.251.1.1 and press the Enter key. The web server in the selector will respond and show the selector web interface.

8. Select the Settings icon in the left menu bar. The settings workspace shows the configuration menus.

When all configurations are done, verified and saved:

• Leave the RBU in the SD card slot.

• Remove the ethernet cable.

• Close the cover and secure with the screw.

Network connection overview

Encryption Type overview

The following encryption types can be chosen in the drop-down:

• WEP 64 (64 bit Wired Equivalent Privacy)

• WEP 128 (128 bit Wired Equivalent Privacy)

• PSK/TKIP (Pre-shared Key/Temporal Key Integrity Protocol)

• AES/CCMP (Advanced Encryption Standard/Cipher Mode with Cipher Block Chaining Message Authentication Protocol)

Authentication

The following authentication methods are supported:

• WPA (Wireless Protected Access - used in combination with PSK/TKIP)

• WPA2 (More advanced version of WPA - used in combination with AES/CCMP)

• LEAP (Lightweight Extensible Authentication Protocol)

• PEAP (Protected Extensible Authentication Protocol)

• EAP/TLS (Extensible Authentication Protocol/Transfer Security Layer)

WLAN configuration required per authentication type

Authentication configuration will be encrypted and stored on the RBU. For security reasons, selecting another Authentication Type will delete the previous configuration from the RBU.

Operation

• Ergonomic guidelines
• Operating instructions
  • Selector operation and workflow
  • Battery removal

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic guidelines and see if you can identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for convenient reach range by determining where parts or tools should be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by reducing the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Make sure to take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Makes sure you use support handles if the stall torque is too high. The safety standard ISO11148 part 3 recommends using something to absorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screw or nutrunners:

    Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

Operating instructions

• Selector operation and workflow
• Battery removal

Selector operation and workflow

The selector indicator LEDs guide the operator through a tightening task. The LEDs show which socket to pick and put on the tool for the next tightening.

The indicator LEDs can be controlled by the connected controller and its program using the Auto mode, or by an external control unit, using the External mode.

The external control unit can be a PLC or any other factory management system connected to the Power Focus 6000 controller with an Open protocol or Fieldbus communication link.

If using External mode to control the LEDs, the controller acts only as a relay station. The external control unit sends commands to the Power Focus 6000 about selector LED commands and the controller forwards these commands to the selector.

If using Auto mode, the controller tightening program, the batch sequence configuration and the socket selector device configuration control the LEDs.

The Power Focus 6000 controller can have many selector configurations. Each configuration may have a different number of active sockets, regardless if they are used or not. Place sockets in all the used positions.

If bits are used, place the sharp end upwards. This is to protect the sensor at the bottom of the holder.

There are two LED's for each socket or bit position. These LED's guide the operator to pick the correct socket or bit for the next tightening. The following LED patterns can be shown.

A	Outer and inner LED white and flashing	B	Both LED's switched off
C	Inner LED steady white	D	Outer LED steady white
E	Outer LED steady red

Depending on the configuration in the controller, an operator can perform tightenings in a fixed order or in a free order pattern. Examples will describe both correct an faulty scenarios.

Rules for indicator LEDs - fixed order tightening

• A task is selected by the controller and the selector requests that one particular socket is lifted. The request signal is a white flashing LED (inner and outer LEDs)

Rules - starting

Action	Pos 1	Pos 2	Pos 3	Pos 4
Lift the requested flashing socket.

• The correct requested socket is lifted. The tightening can start

Rules - socket requested and one socket lifted

Action	Pos 1	Pos 2	Pos 3	Pos 4
The correct socket (2) is lifted. The tightening can start.

• The wrong socket is lifted. The selector indicates the lifted socket and continues to request the desired socket. The tightening can not start until the wrong socket is replaced and the correct socket is lifted.

Rules - wrong socket lifted in a fix order.

Action	Pos 1	Pos 2	Pos 3	Pos 4
The wrong socket (1) is lifted. The requested socket (2) is flashing.

• Two sockets are lifted and no tightening can be performed. The tightening can not start until the wrong socket is returned.

Rules - Two sockets lifted

Action	Pos 1	Pos 2	Pos 3	Pos 4
Both the correct socket (2) and wrong socket (1) are lifted. The tightening can not start.

An error case, lighting up a red light, only occurs if a tightening is performed, the socket is returned and is picked up again. This applicable for single tightening or when a batch is completed.

• Tightening position 2 has been completed and returned. Position 3 is requested. Lifting position 2 again, results in a error showing a red light as it is completed. Lifting position 1, results in a steady white as this position is not done and not requested. The tightening can not start until the erroneous sockets are returned and the requested socket (3) is lifted.

Rules - error

Action	Pos 1	Pos 2	Pos 3	Pos 4
A tightening or batch with sockets 2 has been completed and returned. It is now lifted again. Socket 3 is requested. Socket 1 is also lifted. The tightening can not start.

Rules for indicator LEDs - free order tightening

• The selector requests that one of several sockets is lifted (free order tightening). The request signal is a white flashing LED (inner and outer LEDs). The tightening program is selected when an acceptable socket is lifted.

Rules - starting

Action	Pos 1	Pos 2	Pos 3	Pos 4
Lift a socket among the flashing options.

• One socket is lifted and a tightening program is selected. The tightening can start. The remaining request LEDs are switched off.

Rules - socket requested and one socket lifted

Action	Pos 1	Pos 2	Pos 3	Pos 4
A socket (3) is lifted. The tightening can start.

• Two sockets are lifted and no tightening program is selected. The tightening can not start until one socket is returned. No other sockets are requested and those LED's are switched off.

Rules - Two sockets lifted

Action	Pos 1	Pos 2	Pos 3	Pos 4
Two sockets (2 and 3) are lifted. The tightening can not start.

An error (red light) only occurs if a tightening is completed, the socket is returned and is picked up again. This is applicable for a single tightening or when a batch is completed. A free order batch sequence allows sockets to be returned and picked up and will not show an error until the batch is completed.

• In a free order tightening, position 3 is completed and the socket has been returned. Socket 1 or 2 is requested - first row.

• Position 3 is picked up again. As this batch is completed, an error will show. The remaining LEDs are switched off - second row.

• Lifting position 1, results in a steady white as this position is not completed. The tightening can not start until the erroneous socket is returned - third row.

Rules - error

Action	Pos 1	Pos 2	Pos 3	Pos 4
A tightening or batch with sockets 3 has been completed and returned. Positions 1 or 2 are requested
A tightening or batch with sockets 3 has been completed and returned. It is now lifted again. An error is indicated
Two sockets are lifted. One is an error and one is an option to use. A tightening can not be performed until one socket is returned.
One socket is selected, a tightening program is selected and a tightening can be performed.

Definitions

Certain definitions must be known to be able to follow the examples. For detailed information see the Power Focus 6000 configuration manual.

Operator task example

At an imaginary station, an operator has to perform the following task:

• Use program AA three times with socket number 2.

• Use program BB two times with socket number 3.

• Use program CC one time with socket number 1.

We create one batch sequence with 3 batches. The total number of tightenings is six. We use a selector with 4 positions. A table is used as the score chart.

Score chart table

Action	Batch count	Program	Pos 1	Pos 2	Pos 3	Pos 4
No task selected.	0

External mode = OFF, fixed order tightening

The fixed order program is configured in the controller and is set up as follows:

• Use program AA three times with socket number 2.

• Use program BB two times with socket number 3.

• Use program CC one time with socket number 1.

Fixed order batch sequence

Action	Batch count	Program	Pos 1	Pos 2	Pos 3	Pos 4
No task selected.	0
---------------------	--		-----	-----	-----	-----
Task selected by controller. First tightening in first batch. Socket nr 2 requested.	0	AA
---------------------	--		-----	-----	-----	-----
Socket nr 2 picked up.	0
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using the same program and socket.	1	AA 1(3)
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using the same program and socket.	2	AA 2(3)
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using a different socket which is requested by the flashing LED nr 3.	3	AA 3(3)
---------------------	--		-----	-----	-----	-----
Socket nr 2 returned and requesting socket nr 3.	3
---------------------	--		-----	-----	-----	-----
Socket nr 3 picked.	3	BB
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using the same program and socket.	4	BB 1(2)
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using a different socket which is requested by the flashing LED nr 1.	5	BB 2(2)
---------------------	--		-----	-----	-----	-----
Socket nr 3 returned and requesting socket nr 1.	5
---------------------	--		-----	-----	-----	-----
Socket nr 1 picked up.	5	CC
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Operator informed through other signaling that the batch sequence is completed and OK.	6	CC 1(1)
---------------------	--		-----	-----	-----	-----
Socket nr 1 returned. Task completed.		NA

At the end of the batch sequence, the task can be deselected resulting in that all LEDs switch off. It also possible that the task restarts automatically. This is controlled by the Power Focus 6000 controller.

Restart or termination of batch sequence

Action	Batch count	Program	Pos 1	Pos 2	Pos 3	Pos 4
Task deselected at completion of the batch sequence. No task selected.	0
---------------------	--		-----	-----	-----	-----
Restart of batch sequence. Task selected by controller. First tightening in first batch. Socket nr 2 requested.	0	AA

External mode = OFF, free order tightening

The batch sequence is configured in the controller and is set up as follows:

• Use program AA three times with socket number 2.

• Use program BB two times with socket number 3.

• Use program CC one time with socket number 1.

In the free order tightening, we have decided to do them as follows:

• Make 2 tightenings with socket nr 3 and program BB.

• Make 1 tightening with socket nr 2 and program AA.

• Make 1 tightening with socket nr 1 and program CC.

• Make 2 tightenings with socket nr 2 and program AA.

Free order batch sequence

Action	Batch count	Program	Pos 1	Pos 2	Pos 3	Pos 4
No task selected.	0
---------------------	--		-----	-----	-----	-----
Task selected by controller. Request socket 1,2, or 3.	0
---------------------	--		-----	-----	-----	-----
Socket nr 3 picked up.	0	BB
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using the same program and socket.	1	BB 1(2)
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Batch finished, new options is to pick up nr 1 or 2.	2	BB 2(2)
---------------------	--		-----	-----	-----	-----
Socket nr 3 returned.	2
---------------------	--		-----	-----	-----	-----
Socket nr 2 picked.	2	AA
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned.	3	AA 1(3)
---------------------	--		-----	-----	-----	-----
Socket nr 2 returned. Options is to pick up nr 1 or 2.	3	NA
---------------------	--		-----	-----	-----	-----
Socket nr 1 picked up.		CC
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Batch finished, new options is to pick up nr 2.	4	CC 1(1)
---------------------	--		-----	-----	-----	-----
Socket nr 1 returned.	4
---------------------	--		-----	-----	-----	-----
Socket nr 2 picked.	4	AA
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Next tightening using the same program and socket.	5	AA 2(3)
---------------------	--		-----	-----	-----	-----
Tightening OK. Socket not returned. Operator informed through other signaling that the batch sequence is completed and OK	6	AA 3(3)
---------------------	--		-----	-----	-----	-----
Socket nr 2 returned. Task completed.

At the end of the batch sequence, the task can be deselected resulting in that all LEDs switch off. It also possible that the task restarts automatically. This is controlled by the Power Focus 6000 controller.

Restart or termination of batch sequence

Action	Batch count	Program	Pos 1	Pos 2	Pos 3	Pos 4
Task deselected at completion of the batch sequence. No task selected.	0
---------------------	--		-----	-----	-----	-----
Task selected by controller. Request socket 1,2, or 3.	0

Battery removal

Push the button to remove the battery all the way down in order to properly remove it. Due to the shape of the Selector 6, the button can be hard to reach. Avoid pressing the button on the edge, and make sure the entire button is pushed down completely in order to fully unlock the battery, as illustrated in the image below.

Service

• Selector replacement
• Maintenance instructions
  • Service recommendations
  • Backup Battery Maintenance
• Selector software update

Selector replacement

All configuration data of a socket selector is stored in the Rapid Back Up (RBU) memory, which has the same form factor as a SD card. If a selector is broken or malfunctions, a quick replacement is as follows:

Detailed instructions and figures showing the installation of the selector, cables and socket holders are given in the Installation chapter.

Maintenance instructions

• Service recommendations
• Backup Battery Maintenance

Service recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Backup Battery Maintenance

The information in this section is only applicable to the following products:

• Selector 6 M4, 8433061304

• Selector 6 M8, 8433061308

• Selector 6 M8Bit, 8433061309

The product includes a mobility module with an internal backup battery. The backup battery is used, for example, to keep the radio communication active during exchange of the main battery. The backup battery gives approximately 30 seconds to exchange the main battery, before the product shuts down.

Storage Conditions

• If the product is not being used, replace the mobility module at least every 12 months. The replacement procedure must be carried out by a qualified service technician. A replaced mobility module is to be recycled according to the Recycling Instruction.

• The backup battery lifetime is negatively affected by extreme temperatures. Store the product in an environment with an ambient temperature between 0 - 30 °C.

• If a newly manufactured product is to be kept in storage, make sure to power it up for at least four hours before putting it in storage.

• While in storage, make sure to power on the product at least every five months to recharge the backup battery. The product must be powered on for at least four hours each time.

Selector software update

The selector software can be updated as follows:

• Using a PC connected to the RJ45 connector in the service port and web interface update function.

The update process can take between 2-10 minutes.

Ensure that enough battery capacity is available when doing a software update to a battery powered selector. The battery indicator shall show at least one white steady LED bar.

Selector software upgrade from a PC

The configuration settings stored in the RBU are not affected by a software update.

Recycling

• Recycling instruction
• Recycling information

Recycling instruction

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling information

Battery components (1-7) are only found in wireless models.

Licenses

This section describes the licenses used in the Selector 6 software.

ST

COPYRIGHT(c) 2014 STMicroelectronics

Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:

1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.

2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.

3. Neither the name of STMicroelectronics nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT HOLDER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

FatFs

FatFs license is of BSD-style but there is a significant feature, FatFs is mainly intended for embedded systems. In order to extend the usability for commercial products, the redistributions of FatFs in binary form, such as embedded code or any forms without source code, does not need acknowledgement of FatFs in the documentation.

Following code block shows a copy of the FatFs license document that included in the source files.

/*---------------------------------------------------------------------------/

/ FatFs - FAT file system module R0.11 (C)ChaN, 2015

/----------------------------------------------------------------------------/

/ FatFs module is a free software that opened under license policy of

/ following conditions.

/

/ Copyright (C) 2015, ChaN, all right reserved.

/

/ 1. Redistributions of source code must retain the above copyright notice,

/ this condition and the following disclaimer.

/

/ This software is provided by the copyright holder and contributors "AS IS"

/ and any warranties related to this software are DISCLAIMED.

/ The copyright owner or contributors be NOT LIABLE for any damages caused

/ by use of this software.

/---------------------------------------------------------------------------*/

LWIP

Copyright (c) 2001-2004 Swedish Institute of Computer Science.

All rights reserved.

Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:

1. Redistributions of source code must retain the above copyright notice, his list of conditions and the following disclaimer.

2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.

3. The name of the author may not be used to endorse or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE AUTHOR "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

This file is part of the lwIP TCP/IP stack.

Author: Adam Dunkels <adam@sics.se>

DHCP server

Copyright (c) 2010, Valhalla Wireless

All rights reserved.

Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:

• Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.

• Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.

• Neither the name of the Valhalla Wireless nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL Valhalla Wireless BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

History

creation t.elliott 2010

jQuery core

jQuery Foundation projects are released under the terms of the license specified in the project's repository or if not specified, under the MIT license.

The MIT License is simple and easy to understand and it places almost no restrictions on what you can do with a jQuery Foundation project.

You are free to use any jQuery Foundation project in any other project (even commercial projects) as long as the copyright header is left intact.

"Copyright jQuery Foundation and other contributors, https://jquery.org/

This software consists of voluntary contributions made by many individuals. For exact contribution history, see the revision history available at https://github.com/jquery/jquery

The following license applies to all parts of this software except as documented below:

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