PST10-200CBUL

Electromechanical press

Product Information

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

  • Read all Safety Information delivered together with the different parts of the system.

  • Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

  • Read all locally legislated safety regulations regarding the system and parts thereof.

  • Save all Safety Information and instructions for future reference.

In this Section

Power Tool Information

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.

Safety Signal Words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

Warranty

  • Product warranty will expire in 12+1 months after dispatch from Atlas Copco's Distribution Center.

  • Normal wear and tear on parts is not included within the warranty.

    • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tool maintenance typical for that period (expressed in time, operation hours or otherwise).

  • The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

  • Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

  • To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

  • Warranty repairs are performed only in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state-of-the-art preventive maintenance through its ToolCover contracts. For further information, contact your local Service representative.

For electrical motors:

  • Warranty will apply, only when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

  • Regulatory and Safety Information

  • Technical Data

  • Installation, Operation and Service Instructions

  • Spare Parts Lists

  • Accessories

  • Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

General Description

The PST Servo Electric Press is built on the industry proven QST solution. Our press spindle system delivers high productivity and full commonality for the entire range in many different applications. The highest efficient planetary roller screw has the function to transform the rotational motion, from the unique mechanical gearbox to a powerful and accurate linear motion. The same ToolsTalk PowerMacs software platform makes it easy to use, program and control.

Features

  • Lean and compact design

  • Advanced planetary roller screw

  • Mechanic gear unit instead of belt

  • Standard QST motor with the smart cable connector

  • Spindle chip and digital communication

  • Hardware and software communality with QST

  • Compatible with ToolsNet

  • Brake version for parking and hold position (optional)

Benefits

  • Easy to integrate in limited spaces due to lean and compact design

  • Extreme durability

  • Less spare parts inventory

  • High productivity due to high speeds, accelerations and decelerations

  • Installation and training cost reduction

  • Part of Smart Connected Assembly

Applications

PST is an electromechanical actuator which can be used for assembling for example bearings, seals, gears or alignment pins when high accuracy and traceability is needed. You can press to a stop and control the force of the actuator, or you can press to a certain distance and control the stroke of the actuator.

Main components

1

Motor

4

Load cell

2

Brake (CBUL only)

5

Gearbox

3

Roller Screw housing assembly

Normal Environmental Conditions

This product is designed to be safe under the following conditions:

  • Indoor use

  • Altitude up to 2 000 m

  • Ambient temperature 0°C to 40 °C

  • Maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 % relative humidity at 40 °C

  • Pollution degree 2

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Accessories

Optional Accessories

Press Force Transducer

The press force validation transducer is used together with the STanalyser/STa 6000 to measure press force in the actual application, to calibrate the PST to the actual application or as a regular quality control of the PST. See STanalyzer/STa 6000 documentation for operating instructions.

Press Tool Adapter for PST

The press tool adapter allows customer tooling to be set in a specific angle around the pressing axis.

It should be used for applications with pulling forces.

Assembling the press tool adapter

  1. Remove the two screws (2x) and assemble the press tool adapter on to the press piston.

  2. Assemble the two (2x) screws and tighten according to table.

TTS-QST Programming Cable

The TTS programming cable is used for programming QST/PST tools when motor or load cell have been changed.

Service Overview

Spare parts

For spare parts inquiries see ServAid.

Installation

Installation Requirements

Requirements

WARNING

Electrical hazard

Turn off mains power supply before adjusting or servicing.

  • The PST press is intended for use as a machine or machinery component. The responsibility for handling, installation and use of this product lies with the MTB (Machine Tool Builder) and end-user.

  • The MTB or site responsible must always perform a risk assessment according to ISO 13849-1, to determine the required performance level for the complete installation.

  • Installation, operation and service of the PST Press must only be done by qualified personnel.

WARNING

Crushing Hazard

Never handle the tool with power supply connected. An unexpected start in an axial direction can cause bodily injury or property damage.

  • Remove the motor cable before handling the tool.

Installation Instructions

Installation overview

The PST press can be installed by the use of the front screw holes or the rear screw holes. See the dimensional drawings on ServAid for installation dimensions.

WARNING

Crushing Hazard

A rotating or falling load can cause severe bodily injury or death.

  • Always use the fitted lifting eye

  • Make sure to stand at a safe distance from the load

NOTICE

Do NOT use both front and rear installation at the same time.

If the press is mounted both in the front and in the rear, the service life and PST Press accuracy will be reduced.

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Torque table

Screw

Torque [Nm]

Torque [ft·lb]

M3

1.7

1.25

M4

4.0

2.95

M5

7.5

5.53

M6

13

9.59

M8

30

22.13

M10

60

44.25

M12

110

81.13

M14

180

133

M16

280

206.52

Oil the threaded parts of the screw before tightening.

Only use screws with strength class 12.9 (DIN 912).

Vertical installation front mounting

NOTICE

Do not let the press piston rod support the press weight during service or repairs.

Axial force on the PST press piston rod may completely damage the load cell.

Press

Front mounted

PST 5

M8 (4x)

PST10

M8 (4x)

PST20

M8 (8x)

PST35

M10 (8x)

PST50

M10 (8x)

PST60

M10 (8x)

PST100

M12 (8x)

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Assembly

  1. Fit a lifting eye in the rear end of the press, see dimensional drawings in ServAid.

  2. Unscrew the screws in the front end of the press.

  3. Lift the press to a vertical position.

  4. Assemble the press to the mounting plate using new longer screws.

    See dimensional drawings in ServAid for the screw length.

Radial force on press piston

NOTICE

Radial force on the press piston rod may completely damage the press.

If the piston rod is not supported enough to withstand radial movements, the piston rod may be completely damaged or the service life and press accuracy will be reduced.

  • For vertical installation: Assemble the press vertically on the end surface to prevent radial movement.

  • For horizontal installation: Use a radial support in order to keep the piston rod level.

Max allowed Press tooling weight (mass) for vertical installation

PST Press Model

With Brake (kg)

With brake (lbs)

Without brake (kg)

Without brake (lbs)

PST5

25

55

8

17,6

PST10

50

110

8

17,6

PST20

100

220

16

35,5

PST35

175

385

28

61,6

PST50

250

550

40

88

PST60

250

550

40

88

PST100

500

1100

80

176

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Assembly

  1. Fit a lifting eye in the rear end of the press.

  2. Lift the press to a vertical position.

  3. Fix the press and tighten screws diagonal to specified torque.

Vertical installation rear mounting

NOTICE

Do not let the press piston rod support the press weight during service or repairs.

Axial force on the PST press piston rod may completely damage the load cell.

Press

Rear mounted

PST 5

M8 (8x)

PST10

M8 (8x)

PST20

M10 (8x)

PST35

M10 (8x)

PST50

M12 (8x)

PST100

M16 (8x)

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

  1. Use holes on both sides of the press when using rear screw holes

    Do not use too long screws, see dimensional drawings in ServAid.

  2. Tighten the screws according to the Torque table .

    Make sure to support the press until all screws are tightened.

Horizontal installation

NOTICE

Radial force on the press piston rod may completely damage the press.

If the piston rod is not supported enough to withstand radial movements, the piston rod may be completely damaged or the service life and press accuracy will be reduced.

  • For vertical installation: Assemble the press vertically on the end surface to prevent radial movement.

  • For horizontal installation: Use a radial support in order to keep the piston rod level.

NOTICE

Only support the press on the gray area

Tool weight and support

Press

Tool weight max. (A)

Press support need (B)

PST 5

2 Kg

No

PST 10

2 Kg

No

PST 20

4 Kg

Yes (CBUL only)

PST 35

7 Kg

Yes

PST 50

10 Kg

Yes

PST 55

10 Kg

Yes

PST 100

20 Kg

Yes

Installing the Motor Cable

WARNING

Electrical hazard

Turn off mains power supply before adjusting or servicing.

  1. Align the motor cable with the pins on the press contact.

  2. Push the motor cable gently towards the beginning of the threads.

  3. Turn the handle (A) clockwise to install and lock the motor cable.

NOTICE

Do not use excessive force to insert the press cable.

The contact pins will be damaged if they are not aligned.

Service

Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Maintenance Instructions

Precautions

WARNING

Electrical hazard

Turn off mains power supply before adjusting or servicing.

WARNING

Crushing Hazard

Never handle the tool with power supply connected. An unexpected start in an axial direction can cause bodily injury or property damage.

  • Remove the motor cable before handling the tool.

  1. Turn the handle (A) counter clockwise to release the motor cable.

  2. Pull out the motor cable.

NOTICE

Do not let the press piston rod support the press weight during service or repairs.

Axial force on the PST press piston rod may completely damage the load cell.

NOTICE

Radial force on the press piston rod may completely damage the press.

If the piston rod is not supported enough to withstand radial movements, the piston rod may be completely damaged or the service life and press accuracy will be reduced.

  • For vertical installation: Assemble the press vertically on the end surface to prevent radial movement.

  • For horizontal installation: Use a radial support in order to keep the piston rod level.

Service Requirements

Service must only be carried out by qualified personnel who have access to the Service Instruction and/or have been trained for service on Atlas Copco tools.

The electric motor is a sealed unit and may under no circumstances be opened by other than Atlas Copco Industrial Technique AB. When determined that the electric motor is defected or in need of service, the complete motor unit should be returned to Atlas Copco for exchange. Motors which have been opened by other than Atlas Copco will not be serviced.

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

  • Clean appropriate parts accurately

  • Replace any defective or worn parts

Preventive Maintenance

Maintenance Intervals

In normal operating conditions, which is 80% load and a motor temperature of max 80 °C, the press should be serviced at regular intervals after 1 million cycles or once a year.

Brake disc wear inspection (CBUL)

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Measurement of the brake disc

  1. Remove the screws (4x) holding the inspection covers.

  2. Disassemble the inspection covers (2x).

  3. Clean the brake disc gap with compressed air.

    Blow gently from both sides with an air gun to remove dust from brake disc surface. Use a vacuum cleaner on the opposite side to collect brake dust when cleaning the brake disc. The brake dust is very dirty and precautions should be taken to prevent dust from spreading.

  4. Measure the brake disc gap with a feeler gauge, both sides.

    Brake disc gap is measured with brake ON (24V applied to brake circuit).

If the brake disc gap is more than max or less than min adjustment of the brake gap is required.

Write down the adjustment values.

Brake gap limits

Model

Max gap [mm]

Min Gap [mm]

PST10

0.3

0.2

PST20

0.4

0.2

PST35

0.4

0.2

PST50

0.4

0.2

PST100

0.4

0.2

Before adjusting the brake disc gap, perform the Brake disc wear inspection (CBUL).

Adjusting brake disc gap

  1. Remove the screws for the brake cover.

  2. Remove the brake cover.

  3. Remove the brake disc shim.

  4. Assemble the new thicker or thinner brake disc shim, depending on the measurement of the brake disc.

  5. Assemble the brake cover.

  6. Assemble the screws for the brake cover.

Assembly

  1. Assemble the inspection covers (2x).

  2. Assemble the screws (4x) holding the inspection covers.

Lubrication Instructions

Required lubricants

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Preparing for the Lubrication

  1. Before lubrication, run the press to maximum out position (minus 5 mm), or as far as the installation permits, to expose the internal threaded part of the roller screw.

  2. Power off the system with the press in this out position.

For preventive maintenance you do not need to remove the roller screw housing assembly from the gear box.

Lubrication guide

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Lubrication of roller screw housing guides and guide rollers

Add a small amount of grease (Klüberlub® BE 71-501) on all surfaces during reassembly.

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

NOTICE

Always clean the press on the outside using a lint-free cloth before dismantling.

  1. Remove the cover and wipe off grease from the inside using lint-free cloth.

  2. Check for excessive wear.

    Check:

    • the guides on the inside of the cover

    • the roller bearing surfaces

    • the roller screw surface

  3. Look for irregular rotation by rotating the guide rollers in the roller bearings before removal.

    If the roller bearings are damaged, change all roller bearings see Changing the roller bearings.

  4. Remove leaf springs.

  5. Add a small amount of grease (Klüberlub® BE 71-501) on the guide roller bearings .

  6. Add a small amount of grease (Klüberlub® BE 71-501) and assemble the leaf springs.

  7. Assemble the guide rollers, add a small amount of grease (Klüberlub® BE 71-501).

  8. Lubricate the roller screw using grease (Klüberlub® BE 71-501).

  9. Add a small amount of grease (Klüberlub® BE 71-501) on the inside of the cover and reassemble roller screw housing. Cycle the press from max OUT position to max IN position five times at 10mm/s to distribute the grease.

    Light force may be needed to fit the center guide roller holder.

Lubrication of roller screw

Always read and follow the instruction Preparing for the Lubrication.

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

NOTICE

Always clean the press on the outside using a lint-free cloth before dismantling.

  1. Remove the cover and wipe off grease from the inside using paper or a cloth.

  2. Add enough grease to fill the threads evenly onto the visible part of the roller screw.

  3. Reassemble the cover.

Repair Instructions

Replacing the Communication Card Tube

Replacement of card should only be performed by authorized service personnel who have received proper training. There is no need to disassemble the motor back part for replacement of the communication card.

Dismantling/Assembling Instructions

Disassembling the brake

Perform Brake disc wear inspection (CBUL) before disassembly.

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

  1. Disconnect the 24V power supply from the brake.

  2. Unscrew the screw holding the brake connector. Let the connector socket hang by the cables.

  3. Unscrew the screws holding the brake to the gearbox.

  4. Disassemble brake assembly.

  5. Unscrew the screws (4x) holding the connector base.

  6. Unscrew the top cover screws.

  7. Disassemble the top cover.

  8. Disassemble the shim plates.

  9. Flip the brake assembly.

  10. Unscrew the screws holding the base plate.

  11. Remove the base plate.

  12. Turn the brake assembly.

  13. Unscrew the screws fixing the brake cover to the brake stator.

  14. Disassemble the brake connector.

  15. Disassemble the brake from the outer housing by holding the splined shaft.

  16. Separate the stator from brake disc (24 V power is needed).

  17. Disassemble the stop screws.

  18. Disassemble the wave washer and the bearing from the spline axle.

  19. Disassemble brake disc from the spline axle.

  20. Disassemble the bearing using a puller.

Changing the roller bearings

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

  1. Place the press on a horizontal surface.

  2. Disassemble all the screw housing cover screws.

  3. Disassemble the screw housing cover.

  4. Disassemble the guide rollers and the shim (3x).

  5. Disassemble the roller bearings (3x).

    Discard the used roller bearings.

  6. Assemble the new roller bearings (3x).

    Apply a thin layer of grease (Klüberlub® BE 71-501) on all parts.

  7. Assemble the guide rollers and the shim (3x)

    Apply a thin layer of grease (Klüberlub® BE 71-501) on all parts.

  8. Assemble the screw housing cover using the screws.

Disassembling the screw housing

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

  1. Remove the connector cover screws.

  2. Disassemble the connector cover.

  3. Disconnect the load cell cable from the motor cable.

  4. Fix the press by clamping over the gearbox housing using a soft vice.

  5. Unscrew the bolts (4x) holding the screw housing assembly to the gearbox.

    Discard used bolts.

  6. Slide the screw housing assembly out of the spline joint in the gearbox.

    The guide ring can be placed seated in the gearbox.

  7. Place the press on a horizontal surface.

  8. Disassemble all the cover screws.

  9. Disassemble the cover.

  10. Disassemble the guide rollers (3x).

  11. Disassemble all leaf springs (up to 4x).

    If less than 4 leaf springs, increase to 4 pcs at reassembly.

  12. Disassemble the screw housing.

  13. Disassemble the center roller holder.

  14. Unscrew the screw nut and piston shaft assembly, by rotating the whole assembly of the inner shaft.

  15. Disassemble the upper disc spring (and support washer).

  16. Disassemble the outer bearing cover (towards the roller screw nut).

  17. Clamp over load cell/housing in a vice using soft jaws.

  18. Unscrew all bolts holding the load cell.

  19. Disassemble the Inner bearing cover from roller screw shaft.

  20. Disassemble the roller screw bearing disc spring and all washers.

  21. Unscrew all the bolts and disassemble the upper flange.

  22. Slide the roller screw nut out of the roller nut housing.

    Make sure to remove the shaft key that connects the two parts to use at reassembly.

  23. Screw the roller screw nut back onto the roller screw shaft.

    Roller screw shaft and nut are a matched pair, each marked with a serial number.

    Some of the steps are not needed at roller screw replacement.

Disassembling the gearbox

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

  1. Remove the screws holding the connector cover.

  2. Disassemble the connector cover.

  3. Disconnect the load cell cable from the motor cable.

  4. Fix the press over the gear box in a vice using soft jaws.

  5. Disassemble the brake pic. 2-3 (CBUL press only).

  6. Unscrew the top cover screws.

  7. Remove the top cover by screwing long screws through the threaded holes.

    Remember the position of the guide rings and the preload washers. The preload washers can be placed in the top cover.

  8. Disassemble the guide rings and the preload washers.

  9. Disassemble the gear wheels, axis and bearings.

  10. Disassemble all bearings (x6) using a bearing puller (pic. 10-11).

Disassembling the motor and the planetary gear

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

First, disassemble the gearbox, see Disassembling the gearbox.

  1. Place the press on a horizontal surface before loosening the screws.

  2. Unscrew the screws that holds the planetary gear and motor.

  3. Disassemble the gear rim.

  4. Disassemble the planetary gear (only applicable in PST 35, PST50 and PST100).

  5. Disassemble the circlip in the gear housing (only applicable in PST 35, PST50 and PST100).

  6. Disassemble the sun gear and bearing (only applicable in PST 35, PST50 and PST100).

  7. Disassemble the sun gear bearing using a bearing puller. (Pic. 7- 8 only applicable in PST 35, PST50 and PST100).

Assembling the brake

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Required spare parts

  • Shim rings

  • Brake disc (if needed)

  1. Assemble the bearing by using a press.

  2. Assemble the brake disc onto the spline axle.

  3. Assemble the wave washer and the bearing from the spline axle.

  4. Assemble the stop screws.

  5. Assemble the stator on to the brake disc (24 V power is needed).

  6. Assemble the brake onto the outer housing.

  7. Assemble the brake cover screws fixing the brake stator.

  8. Flip the brake assembly.

  9. Assemble the base plate.

  10. Assemble the base plate screws.

  11. Flip the brake assembly.

  12. Assemble the shim plates.

  13. Assemble the top cover.

  14. Assemble the screws holding the top cover.

  15. Assemble the screws (4x) holding the connector base.

  16. Assemble brake assembly.

  17. Assemble the screws holding the brake to the gearbox.

  18. Assemble the brake connector.

  19. Unscrew the screw holding the brake connector.

  20. Connect the 24V power supply from the brake.

Relevant Information

Assembling the screw housing

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Required spare parts

Spare parts

Amount

Roller bearings

3

Leaf springs

3

Shim rings

4

Rollers

3

Shaft seal (o-ring or scraper seal)

3

Glide bearing

1

Load cell (if needed)

1

NOTICE

Add a small amount of grease to all surfaces at reassembly.

  1. Unscrew the roller screw nut from the roller screw shaft delivered from SKF.

  2. Assemble the shaft key on to the roller screw nut.

  3. Add a small amount of grease to all surfaces and slide the roller screw nut into the roller nut housing.

  4. Clamp over roller nut housing using a vice with soft jaws.

  5. Assemble the upper flange using new screws.

    Tighten the screws crosswise, first to 50% torque, then to 100% torque. Torque according to Installation overview.

  6. Assemble the roller screw bearing, disc spring and all washers.

    Assemble the convex side of disc spring towards the bearing. Use washer(s) between housing and disc spring.

  7. Assemble the shim, washer and the Inner bearing cover onto the roller screw shaft.

  8. Assemble the load cell using new screws. Tighten the screws crosswise using a long hexagon socket, first to 50% torque, then to 100% torque. Torque according to Installation overview.

    Clamp over load cell/housing using a vice with soft jaws.

  9. Assemble the outer bearing cover.

  10. Assemble the upper disc spring (and support washer).

    Convex side towards gearbox. Washer between housing and disc spring.

  11. Assemble the screw nut and piston shaft assembly by rotating the whole assembly onto the inner shaft.

    Apply a thin layer of grease (Klüberlub® BE 71-501) on the screw.

  12. Assemble the center roller holder and the screw housing.

  13. If needed, assemble the glide bearing, the shim rings (3x) and the roller bearings (3x), see Changing the roller bearings.

    Apply a thin layer of grease (Klüberlub® BE 71-501) on all parts.

  14. Assemble the leaf springs (4x).

    Apply a thin layer of grease (Klüberlub® BE 71-501) on all parts.

  15. Assemble the guide rollers (3x).

    Apply a thin layer of grease (Klüberlub® BE 71-501) on all parts.

  16. Assemble the front cover using the screws.

  17. Slide on the screw housing assembly onto the spline joint in gearbox.

  18. Assemble the screw housing assembly to the gearbox using new bolts (4x).

    Tighten the screws crosswise, first to 50% torque, then to 100% torque. Torque according to Installation overview.

  19. Assemble the load cell cable onto the motor cable.

  20. Assemble the connector cover using the screws (2x).

Assembling the gearbox

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Required spare parts

  • Bearings (x6)

NOTICE

Add a small amount of grease to all surfaces at reassembly.

  1. Assemble the bearings on both sides using a press and support (x6).

    Only press and support on the bearing inner rings.

    Apply a thin layer of grease (Klüberlub® BE 71-501).

  2. Assemble the guide rings.

  3. Assemble the preload washers into the top cover.

  4. Assemble the top cover using new screws.

    Tighten the screws crosswise, first to 50% torque, then to 100% torque. Torque according to Installation overview.

  5. Assemble the brake pic. 6-7 (CBUL press only).

Assembling the planetary gear and the motor

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Required spare parts

  • Sun gear bearing

  • Planetary gear

  • Sun gear

NOTICE

Add a small amount of grease to all surfaces at reassembly.

  1. Assemble the sun gear bearing onto the sun gear axis using a press (only applicable in PST 35, PST50 and PST100), frame 1-2.

    Only push on the inner ring of the bearing using the press.

  2. Assemble the sun gear and bearing into the gear housing using a press (only applicable in PST 35, PST50 and PST100), frame 3-4.

    Only push on the outer ring of the bearing using the press.

    Apply a thin layer of grease (Klüberlub® BE 71-501).

  3. Assemble the circlip in gear housing using a pliers (only applicable in PST 35, PST50 and PST100), frame 5.

  4. Assemble the new planetary gear (only applicable in PST 35, PST50 and PST100), frame 6.

  5. Assemble the gear rim (only applicable in PST 35, PST50 and PST100), frame 7.

    Apply a thin layer of grease (Klüberlub® BE 71-501) to the screw.

  6. Assemble the planetary gear (only applicable in PST 35, PST50 and PST100), frame 8.

  7. Assemble the motor, using new screws frame 9 -10.

    Tighten the screws crosswise, first to 50% torque, then to 100% torque. Torque according to Installation overview.

Recycling

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling information for press tool brake

Pos.

No.

Part.

Recycle as:

1

4

Hex sock screw

Steel

2

1

Bearing housing

Aluminum

3

 

Shim

Steel

4

1

Brake disc (electro magnetic brake)

WEEE

5

1

Electro magnetic brake

WEEE

6

1

Shaft

Steel

7

2

Ball bearing

Steel

8

 

Shim

Steel

9

1

Brake housing

Aluminum

10

2

Washer

Aluminum

11

4

Hex sock screw

Steel

12

1

Cover

Aluminum

13

4

Hex sock screw

Steel

14

3

Hex sock screw

Steel

15

1

Rectangular connector

WEEE

16

1

Seal

Rubber

17

4

Hex sock screw

Steel

18

1

Appliance connector

WEEE

19

1

Seal

WEEE

20

4

Hex sock screw

Steel

21

1

Connector plate

Aluminum

22

1

Spacer

Steel

23

2

Look screw

Steel

24

4

Hex sock screw

Steel

Recycling information for press tool

Pos.

No.

Part.

Recycle as:

1

1

Adapter

Metal, Steel

2

1

O-ring/Scraper

NBR rubber

3

1

Silencer

Metal, Brass

4

1

Plate

Metal, Steel

5

1

Bearing

Metal, Bronze

6

1

Housing

Metal, Aluminum

7

4

Screw

Metal, Steel

8

1

Push rod

Metal, Steel

9

1

Housing

Metal, Steel

10

1

Load cell

Metal, Steel

11

1

Connector

Electronic

12

1

Motor back part

Metal, Aluminum

13

1

Com. card tube

Metal, Stainless steel

14

1

Com. card (PCB)

Electronic

15

1

Motor

Electronic

16

2

Screw

Metal, Steel

17

1

Cover

Metal, Aluminum

18

1

U-gear and Screws

Metal, Steel