Assembling the brake

Required tools

  • Allen keys or bits 4-10 mm

  • Screw bits and sockets

  • Torx® keys or bits T6-T25

  • Torque wrench

  • Lifting device

  • Screwdrivers

  • Pliers

  • Bearing puller (optional)

  • Feeler gauge

Lubricants

Lubricant

Description

Klüberlub® BE 71-501

http://www.klueber.com/en/product-detail/id/404/

NOTICE

Only use Klüberlub® BE 71-501

Use of other lubricants will permanently damage the press.

Required spare parts

  • Shim rings

  • Brake disc (if needed)

  1. Assemble the bearing by using a press.

  2. Assemble the brake disc onto the spline axle.

  3. Assemble the wave washer and the bearing from the spline axle.

  4. Assemble the stop screws.

  5. Assemble the stator on to the brake disc (24 V power is needed).

  6. Assemble the brake onto the outer housing.

  7. Assemble the brake cover screws fixing the brake stator.

  8. Flip the brake assembly.

  9. Assemble the base plate.

  10. Assemble the base plate screws.

  11. Flip the brake assembly.

  12. Assemble the shim plates.

  13. Assemble the top cover.

  14. Assemble the screws holding the top cover.

  15. Assemble the screws (4x) holding the connector base.

  16. Assemble brake assembly.

  17. Assemble the screws holding the brake to the gearbox.

  18. Assemble the brake connector.

  19. Unscrew the screw holding the brake connector.

  20. Connect the 24V power supply from the brake.