Brake disc wear inspection (CBUL)
Required tools
Allen keys or bits 4-10 mm
Screw bits and sockets
Torx® keys or bits T6-T25
Torque wrench
Lifting device
Screwdrivers
Pliers
Bearing puller (optional)
Feeler gauge
Remove the screws (4x) holding the inspection covers.
Disassemble the inspection covers (2x).
Clean the brake disc gap with compressed air.
Blow gently from both sides with an air gun to remove dust from brake disc surface. Use a vacuum cleaner on the opposite side to collect brake dust when cleaning the brake disc. The brake dust is very dirty and precautions should be taken to prevent dust from spreading.
Measure the brake disc gap with a feeler gauge, both sides.
Brake disc gap is measured with brake ON (24V applied to brake circuit).
If the brake disc gap is more than max or less than min adjustment of the brake gap is required.
Write down the adjustment values.
Model | Max gap [mm] | Min Gap [mm] |
|---|---|---|
PST10 | 0.3 | 0.2 |
PST20 | 0.4 | 0.2 |
PST35 | 0.4 | 0.2 |
PST50 | 0.4 | 0.2 |
PST100 | 0.4 | 0.2 |
Before adjusting the brake disc gap, perform the Brake disc wear inspection (CBUL).
Remove the screws for the brake cover.
Remove the brake cover.
Remove the brake disc shim.
Assemble the new thicker or thinner brake disc shim, depending on the measurement of the brake disc.
Assemble the brake cover.
Assemble the screws for the brake cover.
Assemble the inspection covers (2x).
Assemble the screws (4x) holding the inspection covers.
