IO settings

Input signals

Signal number

Description

Intended mapping

1

Emergency mode activation switch

Keyswitch

2

Skip product (bypass product) trigger

Keyswitch

3

Skip workstep (bypass bolt) trigger

Button

4

Overwrite OK status

Depends on operator panel

5

Acknowledge sequence break

Keyswitch

Output signals

Signal number

Description

Intended mapping

1

Emergency mode active signal

Orange lamp

2

Product overall OK signal

Green lamp

3

Product overall NOK signal

Red lamp

4

Product running signal

Blue lamp; with relay-based controllers it will be blinking while product identification is ongoing

5

Station error (sign-in refusal and so on)

Red lamp

6

Product identification ongoing

Blue lamp blinking; not used by relay-based controllers

7

Global error (not related to station), such as MES or PLC disconnection

Red lamp

8

Sequence break signal

Red lamp

Smart AMS input (from controller to Smart AMS)

Corresponding Smart AMS IO

PF4000 variable

PM4000 variable (settings in PLC)

PF6000 variable

Modbus Device

Emergency mode

External monitored 1

%QX 13000.0

External monitored 1

First output bit

Skip product

External monitored 2

%QX 13000.1

External monitored 2

Second output bit

Skip workstep

External monitored 3

%QX 13000.2

External monitored 3

Third output bit

Overwrite OK status

External monitored 4

%QX 13000.3

External monitored 4

Fourth output bit

Acknowledge sequence break

External monitored 5

%QX 13000.4

External monitored 5

Fifth output bit

Smart AMS output (from Smart AMS to controller)

Note that the sixth input bit is not used by the specified controllers. Instead, the fourth input bit is used as follows. If a blue lamp is connected, it will be blinking while product identification is ongoing; it will glow steadily while the product is running.

In Modbus Device, the fourth input bit is used for the signal indicating that the product is running, the sixth input bit is used for the product identification signal.

Corresponding Smart AMS IO

PF4000 variable

PM4000 variable (settings in PLC)

PF6000 variable

Modbus Device

Emergency mode

External controlled 1

%IX 13000.0

Generic IO 1

First input bit

Product OK

External controlled 2

%IX 13000.1

Generic IO 2

Second input bit

Product NOK

External controlled 3

%IX 13000.2

Generic IO 3

Third input bit

Product running

External controlled 4

%IX 13000.3

Generic IO 4

Fourth input bit

Station error

External controlled 5

%IX 13000.4

Generic IO 5

Fifth input bit

Product identification ongoing

N/A

N/A

N/A

Sixth input bit

Global error, not related to station

External controlled 7

%IX 13000.6

Generic IO 7

Seventh input bit

Sequence break signal

External controlled 8

%IX 13000.7

Generic IO 8

Eighth input bit