Oil Filling and Changing Instruction for Pulse Unit

Required equipment for oil filling and oil changing:

Oil Filling Equipment Kit

  • 2 x Adapter M3

  • 2 x Adapter M4

  • 4 x Hose length 540 mm

  • 2 x Hose length 50 mm

  • 1 x Hose length 120 mm

  • 1 x Syringe 50 ml

  • 1 x Syringe 1 ml

  • 4 x Plug

  • 5 x Connection

  • 2 x Connection

  • 2 x Can

  • 2 x Cover

  1. Place the Pulse unit in a vise at an angle so that the outlet hole is at the highest point.

  2. Remove the screw covering the inlet opening. Make sure that the o-ring is on the screw and not left in the Pulse unit. Attach the filling hose by hand, with the hose connector end to the Pulse unit.

  3. Fill the large syringe with oil to maximum capacity from the oil can.

    Always use new Atlas Copco Pulse unit oil.

  4. Remove the stop plug from the filling hose and then attach the syringe to the hose.

  5. Remove the screw covering the outlet opening of the Pulse unit. Make sure that the o-ring is on the screw and not left in the Pulse unit. Attach the return hose to the Pulse unit.

  6. Remove the stop plug from the return hose and then attach it to the oil can.

  7. Start filling oil into the Pulse unit from the large syringe. When filling oil into the Pulse unit, there will be air bubbles exiting.

  8. Rotate the anvil back and forth while filling the oil until no more bubbles are coming out of the Pulse unit.

  9. Spin the complete Pulse unit around while filling the oil, to make sure that there are no air bubbles left inside of the Pulse unit.

  10. Remove the return hose from the oil can and attach the stop plug to the return hose end.

  11. Remove the return hose from the outlet opening of the Pulse unit. Put the screw covering the outlet opening back in position.

  12. Now position the Pulse unit in the vise with the inlet opening facing upwards.

  13. Remove the syringe from the filling hose and attach the stop plug to the filling hose.

  14. Remove the oil filling hose from the Pulse unit.

  15. Use the small syringe to extract the right amount of oil accordingly, see table Oil Filling.

  16. Put the screw covering the inlet opening back in position.

Oil Filling

Oil Reduction

Tool

Pulse Unit

Oil Reduction

EP4PTI9 HR10-MT

4250 2520 80

0.4 ± 0.05

EP4PTI9 HR42-MT

4250 2520 81

0.4 ± 0.05

EP5PTI19 HR10-MT

4250 3068 80

0.4 ± 0.05

EP5PTI17 HR42-MT

4250 3068 60

0.4 ± 0.05

EP5PTI15 HR10-MT-L

4250 3068 85

0.4 ± 0.05

EP5PTI13 HR42-MT-L

4250 3068 65

0.4 ± 0.05

EP6PTI32 HR10-MT

4250 3100 80

0.4 ± 0.05

EP6PTI28 HR42-MT

4250 3100 60

0.4 ± 0.05

EP6PTI25 HR10-MT-L

4250 3100 85

0.4 ± 0.05

EP6PTI22 HR42-MT-L

4250 3100 65

0.4 ± 0.05

EP7PTI55 HR10-MT

4250 3136 80

0.5 ± 0.05

EP7PTI35 HR10-MT-L

4250 3136 85

0.5 ± 0.05

EP8PTI70 HR10-MT

4250 3125 80

0.5 ± 0.05

EP8PTI45 HR10-MT-L

4250 3125 85

0.5 ± 0.05

EP9PTI80 HR13-MT

4250 3101 80

0.85 ± 0.05

EP9PTI65 HR13-MT-L

4250 3101 85

0.85 ± 0.05

EP11PTI100 HR13-MT

4250 3180 80

0.95 ± 0.05

EP11PTI80 HR13-MT-L

4250 3180 85

0.95 ± 0.05

EP13PTI150 HR13-MT

4250 3137 80

1.5 ± 0.05

EP13PTI110 HR13-MT-L

4250 3137 85

1.5 ± 0.05

EP15PTI250 HR20-RE

4250 2208 82

0

EP19PTI450 HR20-RE

4250 2297 82

0

Approximate oil volume in Pulse unit

9 ml