Power Focus HC (3.9)

Software

Introduction

In this section, you can find the basic information about the product and also the formatting conventions used in the topics.

General Description

The Smart Tensioning System is a traceable and guided bolt tensioning solution which consists of three main components. The smart tensioner (STT) comes with integrated electronics and sensors, giving instant feedback to the operators. The Hand Controller (PFHC) is the brain of the system, controlling the process including; scanning with integrated barcode reader, operating the power pack and collecting data. The whole system works in a closed loop, with all commands given by the hand controller. The Power Pack comes with our heavy-duty motor and high-performance electronics.

Features

Data collection
Pressure, torque and angle sensors
LED's on the tool
Integrated electronics
Tool and power pack identification
Digital cycle counter
Intuitive HMI

Benefits

Full traceability of process
Reduced process time
Instant feedback for each step
Minimum peripherals
Process accuracy

Conventions

To enhance user understanding, certain formatting conventions are used throughout this document. The formatting conventions used are listed below.

User Guide Conventions
Element	Notation	Description	Output
General emphasis	In the Program workspace.	To make certain text elements stand out, or to highlight.	Text in Bold
Graphical User Interface (GUI) items	Select the Function button.	Any reference to items found on screen in the GUI (for example, command buttons, icon names and field names).	Text in Bold
Graphical User Interface (GUI) Path >	Generally, on the top of the GUI.	Navigation aid which keeps track of the location in the GUI.	For example: Controller > Program > Edit
User input	Enter a Description for the program.	Any text input by the user.	Text in Bold
File names	Enter a File Name for the export.	Files either exported from, or imported into the system.	Text in Bold Italic
Variable and parameter names	Enter a Name for the export.	Variable and parameter names (not values).	Text in Italic
Variable and parameter values	Enter a VALUE for the export.	Variable and parameter values.	Text in BOLD CAPS
System output	Client.Domain.Models.ExportImportConfiguration	Any text output by the system.	Text in Monospace
External links		Links to external sites that have information connected to the document or subject content. These could include: Technical Product Data Dimensional Drawings Accessories Product Specific Information	Selectable text to external sites
Internal documentation links		Relevant Information - links to information which is directly related to the current topic and needs to be considered for certain configurations that are made. In this Section - links to all the topics within the section, which can be useful when understanding a feature, or configuration. If available, these links will be presented below the text.	Selectable text to internal content

General Data Protection Regulation (GDPR)

This product offers the possibility to process personal identifiable information such as system user name, role and IP-address. The purpose of this processing capability could be to enhance quality control through traceability and proper access management.

If you decide to process personal data you need to be aware of and comply with relevant personal data protection rules, including, in the EU the GDPR as well as other applicable laws, directives and regulations. Atlas Copco can in no way be held liable for any use made by you of the product.

Liabilities and Warnings

Liability

Many events in the operating environment may affect the tightening process and shall require a validation of results. In compliance with applicable standards and/or regulations, we hereby require you to check the installed torque and rotational direction after any event that can influence the tightening result. Examples of such events include but are not limited to:

initial installation of the tooling system
change of part batch, bolt, screw batch, tool, software, configuration or environment
change of air- or electrical connections
change in line ergonomics, process, quality procedures or practices
changing of operator
any other change that influences the result of the tightening process

The check should:

Ensure that the joint conditions have not changed due to events of influence.
Be done after initial installation, maintenance or repair of the equipment.
Occur at least once per shift or at another suitable frequency.

Warnings

NOTICE

Changing parameters may lead to a decrease in tool performance and may also slow down the production.

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

Read all Safety Information delivered together with the different parts of the system.
Read all Product Instructions for installation, operation and maintenance of the different parts of the system.
Read all locally legislated safety regulations regarding the system and parts thereof.
Save all Safety Information and instructions for future reference.

About the User Guide

The User Guide describes how to set up and configure the PFHC.

It is intended for anyone operating or servicing the PFHC.

Revision History

Release Number	Revision Date	Revision Description
item	item	none
3.9	01/2023	NEW content: Tool Live results Home screen UPDATED content: Manual Mode Parameters Tensioning Parameters Bolt Service Parameters Exported Information and File Format Viewing Results Event Codes Preferences System Start Results Working with Settings Tab Working with Connected Devices Pump Tensioner Troubleshooting and Alarms
3.8	09/2022	First official release of the User Guide for Power Focus HC.

Release Number

Revision Date

Revision Description

item

none

3.9

01/2023

NEW content:

Tool

Live results

Home screen

UPDATED content:

Manual Mode Parameters

Tensioning Parameters

Bolt Service Parameters

Exported Information and File Format

Working with Settings Tab

Working with Connected Devices

Pump

Tensioner

Troubleshooting and Alarms

3.8

09/2022

First official release of the User Guide for Power Focus HC.

Relevant Information

Tensioning Process

Prerequisites

Anyone interested in learning more about PFHC can benefit from reading this User Guide.

For a complete understanding of the technical aspects described in the User Guide, we recommend the following:

Knowledge about tightening techniques
Experience of working with the previous versions of Power Focus

System Overview

Software Structure

Software Structure

Menu Overview

Web GUI which is accessed on the external computer, has several menus available to perform the following:

Configure tensioning and hardware accessories
Perform tool maintenance
Manage software
View reports

Controller GUI, shown on the hand controller's display, is a user interface for operation and monitoring of the system.

In this Section

Web GUI

Tensioning Tab

The Tensioning tab lists the Tensioning programs stored on the hand controller that are available for an individual tensioning.
Tensioning configurations are described in the Tensioning tab.

Relevant Information

Working with the Tensioning Tab

Configuration Tab

A list of configurations is given in the Configurations tab. Common configurations are independent of the type of the connected tensioner and hydraulic pump.

Relevant Information

Working with the Configurations Tab

Tensioner Controller Tab

The Controller tab lists hardware and software components.

The software versions stored and used in the hand controller are listed and can be updated.
It is also possible to import or export settings to and from the hand controller.

Relevant Information

Working with the Tensioner Controller Tab

Reports Tab

The Reports tab lists the tensioning results and events.

Relevant Information

Working with the Reports Tab

Settings Tab

The Settings tab is used to set up the hand controller's specific settings, such as date and time, pin code, events, and wireless network.

Relevant Information

Working with the Settings Tab

Help Tab

The Help tab contains useful help sections about the hand controller.

Relevant Information

Working with the Help Tab

Controller GUI

Tasks Tab

The Tasks tab lists the tensioning programs stored on the hand controller that are available for an individual tensioning. Tensioning configurations are described in the Tensioning tab in Web GUI.

Relevant Information

Working with the Tasks Tab

Reports Tab

In the Reports tab, the tensioning results are listed and the report can be generated and saved on a USB flash drive.

Relevant Information

Working with the Reports Tab

Controller Information Tab

The Controller Information tab lists hand controller unit data such as serial number, IP address and software version.

Relevant Information

Working with the Controller Information Tab

Settings Tab

The Settings tab allows to set date and time and clear results.

Relevant Information

Working with Settings Tab

Connected Devices Tab

The Connected Devices tab shows the connection status of the tensioner and pump that are connected to the hand controller.
It lists unit data of the connected tensioner and pump, such as serial number and software version. It also shows the current tensioner puller bar count.

Relevant Information

Working with Connected Devices

Operating and Handling

Web GUI

GUI Buttons and Icons

GUI Buttons and Icons

Button	Name	Description
	Add	Add an additional item.
	Remove	Remove an item.
	Ellipsis	Edit an item.
	Go back	Return to previous view.
	Scroll up Scroll down	Move in a list that is too long for the screen.
	Maximize Minimize	Maximize or minimize a section with parameters.
	Back (to the start) (in a list) Back (in a list)	Move back in pages of a list.
	Forward (to the end) (in a list) Forward (in a list)	Move forward in pages of a list.
	Close	Tap to close the window.
	Notice	Sign showing that a parameter is configured wrong.
	WARNING	Sign leading to a warning about the risk of injury.
	Validate program	Tap to check if a program is valid.
	Download manual	Tap to download a manual.
	Go home	Go to the Home screen.
	Go result	Go to the live results screen.

Controller GUI

GUI Buttons and Icons

GUI Buttons and Icons

Buttons on the hand controller keypad are context sensitive. Active buttons are represented by icons on the controller GUI. These icons show the current functionality of the keypad buttons. For example, on the Home view, active buttons are represented by the following icons, see the picture below:

Previous (left)
Next (right)
Up
Down
Enter

To navigate, use the left, right, up and down buttons on the keypad. To enter a menu or confirm a choice, use the Enter button in the middle.

For information about all icons on the controller GUI, see the table below.

Point and click on image to see more information:

1	Previous
2	Next
3	Up
4	Down
5	Enter (select)
6	Wi-Fi and ToolsNet connection status

Button	Name	Description
	Back	Return to previous view
	Forward	Continue.
	Up Down	Move up or down in a list.
	Enter	Confirms the selected choice.
	More	Additional information or actions.
	Next	Go to the next view.
	Previous	Go to the previous view.
	Wi-Fi connection status	Connected to Wi-Fi
	Wi-Fi connection status	Not connected to Wi-Fi
	ToolsNet connection status	Connected to ToolsNet
	ToolsNet connection status	Not connected to ToolsNet

LED Status Indicator

The LED matrix on the tensioner is mimicked on the hand controller GUI during the tensioning process. For more information about LED Status Indicator, see Product Instructions STT Tensioner.

Quick Start Guide

To create a better overview of the system, this section provides a quick guide covering the basic steps required to get started with the Smart Tensioning System and Power Focus Software.

The section does not explain every feature of the system, but instead focuses on the most basic ones.

To start the system, the pump and the tensioner must be connected to the hand controller before turning on power on the hydraulic pump with the power switch.
Rundown the tensioner straight on top of the bolt. Make sure that the socket inside the tensioner is engaged on the nut by moving the click wrench. Listen for the click sound. Observe that the tensioner rotates as the wrench applies some force on the nut.
When the Tasks icon on the hand controller is active, run Manual mode by using the keypad buttons on the hand controller.
Set the target pressure to a low pressure, for example, 500 bars, and then press the pressurize button.

If the motor is running, but there is no pressure increase, the most common problem is that the motor runs backwards. Power off the system and reverse the phases of the power connector, then try again.
When the system is pressurized, move the click wrench to see the Angle and Torque readings update.

For more detailed information about system startup of the Smart Tensioning System, see Smart Tensioning System Working Guide.

Relevant Information

Installation and Upgrade

In this section, you can find information to help with the initial installation of the product, or upgrading from one version to another.

Web Browser Requirements

Web Browser Requirements

For optimal performance, use a web browser that has good JavaScript performance, and enable browser caching.

It is possible to run the software through the following web browsers:

Google Chrome 70 or later
Microsoft Edge 79 or later
Firefox 63 or later

Configuration

In this section, you can find detailed information about how to create, modify, and verify product settings.

Connecting to PFHC Configuration GUI

For optimal performance, use a web browser that has good JavaScript performance and enables browser caching.

Open the cover of the hand controller's USB connection port.
Connect a PC to the USB-C connector on the hand controller. To make sure that the PC gives enough power to the hand controller, use USB-3.0 ports.
To enter the configuration GUI, enter the following address in your browser: http://169.254.1.1/config.html.
See more information in the section Web Browser Requirements.

Relevant Information

Web Browser Requirements

Web GUI

Live results

Open live result view by clicking the results icon in the lower left corner when it is visible.

Status, torque and angle are displayed.
Click on the connection icon in the upper right corner in the live results view to open the protocol status view.

Working with the Tensioning Tab

This section describes the multistep tensioning strategy and how to create a tensioning program.

WARNING

Risk of injury

A change in the configuration of the tensioning program may cause unexpected pressure in the system(s) where the program is currently in use. This could result in severe bodily injury and/or property damage.

Check the tensioning program configurations after adding a new program or after applying changes to an existing program.

On the Home view, go to Tensioning tab, then select Multistep Program Library.

In this Section

Multistep Configuration User Interface

The user interface for configuring a multistep program consist of the following main areas:

In the left pane under the Properties tab, there is a General Settings of the multistep tensioning program containing Program name.
In the left pane, the Program tab has a drop-down menu containing Steps.

To build the multistep program, click on Steps, then drag the appropriate step icon - Tensioning or Tensioning Service from the list to the tensioning area. Drop the selected step icon between the beginning and the end of the program.

The Tensioning Manual program is created automatically by the hand controller and can be edited as needed.
The main area of the user interface is made up of the tensioning area. This is the area that includes all the steps in the tensioning program.

Default Manual Program

In the Multistep Program Library, select Default Manual Program. The Default Manual Program is automatically created. The manual program can be run with all sizes and types of tensioner tools.

The manual program contains three settings for controlling the behavior of the manual mode. The name of the manual program can be edited in General Settings > Properties.

In this Section

General Settings

General Settings consists of the field Name.

Select a program, go to Properties tab to edit General Settings by entering the name in the free text string field.
The chosen program name is displayed in the controller GUI in the listed programs under different job types in the Tasks tab.

Manual Mode Parameters

In the Default Manual Program, click on the Tensioning Manual icon in the tensioning area to edit the following parameters:

Name
Default manual hydraulic pressure (bar)
Max system hydraulic pressure (bar)

Parameter	Default	Description	Comment
Name	Manual Mode Step	String name of the step	Not used since the manual mode does not generate any results.
Default manual hydraulic pressure (bar)	1000	Used to populate the manual mode set pressure window when the manual mode runs for the first time after a system start.	The default manual pressure makes sure that the operator does not just reuse a previous pressure from an earlier manual mode run. Set the default pressure to a value applicable to your application. Once the manual mode has been used, the system will assume that this is the pressure that suits the ongoing operation. The last used pressure will be used as the manual mode pressure until the system is powered off. It is always possible to change the target pressure in the controller GUI.
Max system hydraulic pressure	1980	The highest pressure target that is allowed when using this configuration.	The system is using the lowest max pressure of its connected units. If any of the connected units have a lower max pressure, the pressurization will stop at this pressure level.

Tensioning Program

On the Home view, select the Tensioning Tab. Multistep Program Library is selected automatically.
To add a tensioning program, click on the Plus icon above the program list to open the Program tab, then click on Steps.
If any tensioning program is already available, select the program to edit it.
Drag and drop the tensioning steps in the tensioning area.

Steps can only be placed between the start and the end point of the program.

Buttons Delete Tightening Program and Copy Tightening Program are available at the lower-right corner for deleting and copying the program.

A tensioning system uses only one step per configuration.

Changes made to tightening programs in any section need to be actively applied by clicking the Apply button in the bottom right corner of the GUI. Alternatively, changes can be undone by clicking the Undo button in the same location.

When navigating away from the section where changes have been made (by using the Back, Home or Result button), the user will be presented with a warning pop-up where the changes can also be applied or undone. The user cannot proceed without applying or undoing changes.

Function		Description
Start and end points		Start and end points of the Multistep program. All steps must be placed between these two points.
Showing step properties		Click on the step to reveal the properties.
Closing step properties		Click anywhere in the tightening area to close the properties menu.
Deleting a step		Click on the step properties and then Delete at the bottom of the menu.
Step error		When a validation error occurs in a step, that step will be marked. Note that when the step properties are opened, the parameter causing the error will also be marked. Click on the red mark for more information about the error.
Forbidden placement		When a particular placement of a step is not allowed, the placeholder icon will not be shown.

Relevant Information

General Settings

In this Section

Tensioning Parameters

Under Program tab, click on the Tensioning item to open it and edit the parameters. The tensioning parameters are listed in the table below. See also Diagram of the tensioning process in the section Tensioning process.

Parameter	Default value	Unit	Description	Comment
^a All default values are tailored for an M36 bolt running with min angle 40 degrees and no max angle. ^b The rotation detection parameters define an expected play in the wrench-socket-gear box chain. The experience is that this can vary a lot depending on, mainly bolt geometry – even when the tool is attached to the same bolt but the socket aligns to different sides of the nut. ^c The rotation detection parameters define an expected play in the wrench-socket-gear box chain. The experience is that this can vary a lot depending on, mainly bolt geometry – even when the tool is attached to the same bolt but the socket aligns to different sides of the nut.
Name			User name of the step configuration, written in the xml report file and reported in the step Results.
Bolt size	M36 ^a	mm	The size of the bolt for the intended configuration. The bolt size is compared to the connected tool and if it does not match, an invalid configuration event is emitted.	The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tool sizes are not displayed in the list under Tasks > Assembly or Tasks > Batch Assembly.
Tensioner type	Flange bolt		Tensioner type must match the connected tensioner. The string is compared to the string that identifies the type of tensioner which is programmed in the tensioner during its production. The string is case sensitive when compared to the string in the tensioner.	The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tensioner types are not displayed in the list under Tasks > Assembly or Tasks > Batch Assembly.
Min nut rotation angle	40	Degrees	The minimum nut rotation angle for an OK tensioning.	The field can be left empty if the tensioning process does not depend on minimum tightening angle.
Max nut rotation angle		Degrees	The maximum nut rotation angle for an OK tensioning.	The field can be left empty if the tensioning process does not depend on the maximum tightening angle.
Angle approval	Approve last angle		Controls the behavior of the angle measurement when re-tensioning after NOK result. Choices are: Approve last angle: Each attempt will validate the angle result regardless of earlier angles. Approve angle sum: Summarizes the angles from earlier attempts that are done before angle evaluation for OK/NOK results.	For configurations that require max angle, it is recommended to use only the last angle. For configurations that require min angle, use angle summarization in order to consider the sum of all attempts for OK/NOK results. For configurations that define an angle range, consider which behavior applies for the job the that the configuration is tailored for.
Use clamping force estimation	On		Controls which clamping force estimation is used for the result. On -> Clamping force estimation is used: tensioning force – Estimated Initial mean settlement Off -> clamping force is calculated according to Load Transfer Factor equation: tensioning force / (1.01 + (bolt diameter / clamping length))	The Atlas Copco (AC) Load Transfer Factor (LTF) equation utilized in the STS is for use on ‘Flange’ connected joints only. Do NOT use on foundation style joints.
Clamping length		mm	The height of the flange, i.e. the distance between the nuts on each side of the flange. Active when: Use clamping force estimation is ’Off’.	Visible if Use clamping force estimation is ’Off’.
Estimated initial mean settlement	99	kN	An estimation of the average force loss when releasing the pressure. Active when: Use clamping force estimation is ’On’.	Visible if Use clamping force estimation is ’On’. It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.
Estimated initial max settlement	155	kN	An estimation of the maximum force loss when releasing the pressure. Active when: Use clamping force estimation is ’On’.	Visible if Use clamping force estimation is ’On’. It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.
Min required average clamping force	510	kN	The minimum average clamping force for all bolts on the flange used in flange summary section in the xml report. Active when: Use clamping force estimation is ’On’.	Visible if Use clamping force estimation is ’On’. It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.
Batch job report type	General		Controls the flange summary generation in the xml reports: General: The evaluation of the flange, OK/NOK is based on the bolts run in one batch assembly job. First round: The flange summary fields for the first round are populated. Second round: The flange summary fields for the first and second round are populated.	Taylored for Vestas xml report requirements: First round, Second round, User General for Service jobs.
Angle sensor reset force	100	kN	The force at which the angle measurement reference for 0 degrees is set.	The expected angles are calculated depending on the force increase from the angle sensor reset force to Min bolt tensioning pressure. This evaluates to different pressures depending on the tensioner size, see the table in the section Pressures for Different Tensioner Sizes. The larger the tensioner is, the higher the angle reset force must be set, due to issues with control of low pressures in installation check step. This is necessary in order to avoid overshooting of Installation check hydraulic pressure higher than pressure equivalent of angle sensor reset force.
Min bolt tensioning pressure	1900	Bar	The min pressure for an OK tensioning result.	The pressure control in the system will set a target value higher than the Min bolt tensioning pressure to avoid pressure drop ending in a NOK result. See the picture in the section Hydraulic Pressure Target Window.
Max system hydraulic pressure	1980	Bar	The highest pressure the pressure control in the hand controller allows for this configuration.	The actual max pressure is the lowest of the max pressures in the pump and tensioner and the Max system hydraulic pressure of the configuration.
Min bolt tensioning force	698	kN	Force equivalent of the Min bolt tensioning pressure parameter.	Value manually calculated from bolt pressure. This value is written in the xml report files, but it is not used by the hand controller's software.
Installation check torque	20	Nm	The required torque for an acknowledged installation check.
Installation check torque duration	1.0	S	The required time the Installation check torque must be applied for an acknowledged installation check.
Tightening target torque	100	Nm	The required torque for an acknowledged tightening of the nut.
Tightening torque duration	1.0	S	The required time the Tightening target torque must be applied for an acknowledged tightening of the nut.
Tightening unexpected clockwise rotation detection angle	5	Degrees	The maximum allowed change of the nut rotation angle in clockwise direction when the process is waiting for pressure release.	To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^b
Tightening unexpected counter clockwise rotation detection angle	5	Degrees	The maximum allowed change of the nut rotation angle in counter clockwise direction when the process is waiting for pressure release.	To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^c
Installation check hydraulic pressure	20	Bar	The pressure set point for installation check.	The installation check pressure fixes the tensioner to the flange during the installation check. The installation check pressure, including overshoot, must not exceed the pressure equivalent of Angle reset force.
Hydraulic pressure set point factor	1.025		The actual set point for the pressure regulation is calculated as follows: Min bolt tensioning pressure times Hydraulic pressure set point factor. See the picture in the section Hydraulic Pressure Target Window.	When pressing and holding the pressurization button, the system is pressurized, the pressure will be held inside a pressure window above Min bolt tensioning pressure.

Relevant Information

Tool Configuration

In this Section

Tensioning Process

If the installation check pressure ends higher than the pressure that corresponds to angle reset force, the tensioning process cannot set its angle reference point (6).

Therefore, the parameter angle reset force may have to be adjusted, depending on tensioner size, to include some margin for installation check pressure overshoots. The actual installation check pressure depends on, for example, oil type or oil temperature. See the table in section Pressures for Different Tensioner Sizes.

Relevant Information

Pressures for Different Tensioner Sizes

Pressures for Different Tensioner Sizes

Angle reset force 100kN with calculated equivalent pressures for different tensioner sizes are shown in the Table 1.

Table 1
Tensioner	Angle reset force (kN)	Angle reset pressure (in bar)
M36	100	272
M42	100	198
M48	100	151
M56	100	109
M64	100	83
M72	100	64

Angle reset force settings for different tensioners with margin for installation check pressure are shown in the Table 2.

Table 2
Tensioner	Angle reset force (kN)	Angle reset pressure (in bar)
M36	100	272
M42	100	198
M48	150	226
M56	200	219
M64	200	166
M72	250	161

Hydraulic Pressure Target Window

The picture below illustrates how the system keeps the pressure inside the pressure target window while holding the pressurize button pressed.

See also the Diagram of the tensioning process in the section Tensioning Process.

Point and click on image to see more information:

Hydraulic pressure target window regulation algorithm

1	Min bolt tensioning pressure (y)
2	Hydraulic pressure target (x)
3	Hydraulic pressure hysteresis level (x-y)/3

Calculation

Hydraulic pressure target (x) = Min bolt tensioning pressure (y) × Hydraulic pressure target factor (k)

Hydraulic pressure hysteresis level = 1/3 of the distance between Hydraulic pressure target (x) and Min bolt tensioning pressure (y).
The pressurization starts at this level to keep it above the minimum level.

Relevant Information

Tensioning Process

Bolt Service Parameters

Parameter	Default value	Unit	Description	Comment
^a All default values are tailored for an M36 bolt running with min angle 40 degrees and no max angle. ^b The rotation detection parameters define an expected play in the wrench-socket-gear box chain. The experience is that this can vary a lot depending on, mainly bolt geometry – even when the tool is attached to the same bolt but the socket aligns to different sides of the nut. ^c The rotation detection parameters define an expected play in the wrench-socket-gear box chain. The experience is that this can vary a lot depending on, mainly bolt geometry – even when the tool is attached to the same bolt but the socket aligns to different sides of the nut.
Name			User name of the step configuration, written in the xml report file and reported in the step Results.
Bolt size	M36 ^a	mm	The size of the bolt for the configuration intended for it. The bolt size is compared to the connected tool and if it does not match, an invalid configuration event is emitted.	The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tool sizes are not displayed in the list under Tasks > Bolt Service or Tasks > Batch Bolt Service.
Tensioner type	Flange bolt		Tensioner type must match the connected tensioner. The string is compared to the string that identifies the type of tensioner which is programmed in the tensioner during its production. The string is case sensitive when compared to the string in the tensioner.	The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tensioner types are not displayed in the list under Tasks > Bolt Service or Tasks > Batch Bolt Service.
Max delta nut rotation	13	Degrees	The max total allowed rotation of the nut for the bolt service process, i.e. the maximum nut rotation in tightening direction compared to the starting point.	See also section Bolt Service Process.
Min delta nut rotation	0	Degrees	The minimum actual nut rotation that is allowed for the bolt service process.	Min delta nut rotation and max delta nut rotation create a range of accepted result of the bolt process, e.g. 0.13 - the nut needs to return to its original position (Min delta nut rotation = 0) but must not rotate more than 13 degrees in the tightening direction Max delta nut rotation = 13). A value < 0 for Min delta nut rotation allows that the nut does not return completely to the original position.
Use clamping force estimation	On		Controls which clamping force estimation is used for the result. On -> Clamping force estimation is used: tensioning force – Estimated Initial mean settlement Off -> clamping force is calculated according to Load Transfer Factor equation: tensioning force / (1.01 + (bolt diameter / clamping length))	The Atlas Copco (AC) Load Transfer Factor (LTF) equation utilized in the STS is for use on ‘Flange’ connected joints only. Do NOT use on foundation style joints.
Clamping length		mm	The height of the flange, i.e. the distance between the nuts on each side of the flange.
Estimated initial mean settlement	99	kN	An estimation of the mean force loss when releasing the pressure. Active when: Use clamping force estimation is ’On’.	Visible if Use clamping force estimation is ’On’. It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.
Estimated initial max settlement	155	kN	An estimation of the maximum force loss when releasing the pressure. Active when: Use clamping force estimation is ’On’.	Visible if Use clamping force estimation is ’On’. It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.
Min required average clamping force	510	kN	The minimum average clamping force for all bolts on the flange used in flange summary section in the xml report.	It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.
Batch job report type	General		Controls the flange summary generation in the xml reports: General: The evaluation of the flange, OK/NOK is based on the bolts run in one batch assembly job. First round: The flange summary fields for the first round are populated. Second round: The flange summary fields for the first and second round are populated.
Nut loosening attempt count torque	75	Nm	The torque limit for a loosening attempt. If the number of attempts passes Nut loosening number of attempts, the bolt service process prompts the user to tighten the bolt again because it was not possible to loosen it.
Nut loosening number of attempts	3		The number of attempts with torque higher than Nut loosening attempt count torque before prompting the user to tighten the nut again since it was not possible to loosen it.
Nut loosening min loosening angle	10	Degrees	The required loosening angle for an acknowledged bolt service operation.
Angle sensor reset force	100	kN	The force at which the angle measurement reference for 0 degrees is set.	The expected angles are calculated depending on the force increase from the angle sensor reset force to Min bolt tensioning pressure. This evaluates to different pressures depending on the tensioner size, see the table in the section Pressures for Different Tensioner Sizes. The larger the tensioner is, the higher the angle reset force must be set, due to issues with control of low pressures in installation check step. This is necessary in order to avoid overshooting of Installation check hydraulic pressure higher than pressure equivalent of angle sensor reset force.
Min bolt tensioning pressure	1900	Bar	The min pressure for an OK tensioning result.	The pressure control in the system will set a target higher than the Min bolt tensioning pressure to avoid pressure drop ending in a NOK result. See picture in the chapter Hydraulic Pressure Target Window.
Max system hydraulic pressure	1980	Bar	The highest pressure the pressure control in the hand controller allows for this configuration.	The actual max pressure is the lowest of the max pressures in the pump and tensioner and the Max system hydraulic pressure of the configuration.
Min bolt tensioning force	698	kN	Force equivalent of the Min bolt tensioning pressure parameter.	Value manually calculated from bolt pressure. This value is written in the xml report files, but it is not used by the hand controller's software.
Installation check torque	20	Nm	The required torque for an acknowledged installation check.
Installation check torque duration	1.0	S	The required time the Installation check torque that must be applied for an acknowledged installation check.
Tightening target torque	100	Nm	The required torque for an acknowledged tightening of the nut.
Tightening torque duration	1.0	S	The required torque for an acknowledged tightening of the nut.
Tightening unexpected clockwise rotation detection angle	5	Degrees	The maximum allowed change of the nut rotation angle in clockwise direction when the process is waiting for pressure release.	To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^b
Tightening unexpected counter clockwise rotation detection angle	5	Degrees	The maximum allowed change of the nut rotation angle in counter clockwise direction when the process is waiting for pressure release.	To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^c
Installation check hydraulic pressure	20	Bar	The pressure set point for installation check.	The installation check pressure fixes the tensioner to the flange during the installation check. The installation check pressure, including overshoot, must not exceed the pressure equivalent of Angle sensor reset force.
Hydraulic pressure set point factor	1.025	1.025	The actual set point for the pressure regulation is calculated as follows: Min bolt tensioning pressure timesHydraulic pressure set point factor. See the picture in the section Hydraulic Pressure Target Window.	When pressing and holding the pressurization button, the system is pressurized, the pressure will be held inside a pressure window above Min bolt tensioning pressure.

Relevant Information

In this Section

Bolt Service Process

Bolt Service Process

To guarantee the results for loosening and tightening angle, follow the bolt service process:

Position the tool on the bolt.
Pressurize to Installation check hydraulic pressure.
Do an installation check for bolt service:
1. Apply torque >20 Nm in tightening direction. Hand controller takes angle reference point in tightening direction.
2. Apply torque >20 Nm in loosening direction. Hand controller takes angle reference point in loosening direction.
  
  Hand controller stores the angle of the mechanical play.
While keeping the wrench and gearbox in loosening position, press and hold the pressurize button until the pressure reaches Min bolt tensioning pressure bar.
Loosen the nut to an angle greater than or equal to the bolt service parameter Nut loosening min loosening angle.

The controller UI will show the loosening angle as a negative measurement from the loosening angle reference point.
Tighten the bolt to the parameter Tightening target torque. The tightening angle is recorded.

Loosening and tightening angles refer to actual nut rotation. Hand controller compensates for mechanical play. The controller GUI will start updating the angle when the nut starts to rotate, i.e. disregarding the mechanical play. Thereby the displayed angle will reflect the nut movement, and when the angle measurement is 0, the nut is back to the original position.
The delta nut rotation in tightening direction must not be higher than parameter Max delta nut rotation with default of 13 degrees. In practice, this means that the nut must not rotate to an angle more than 13 degrees higher than the original position.
Release pressure and store result. The following conditions must be true to get OK results:
- The recorded loosening angle is greater than or equal to Nut loosening min loosening angle.
- The recorded delta angle after tightening must be in the range between Min delta nut rotation and Max delta nut rotation.
  
  Min delta nut rotation is equal to D in the picture Bolt service process.

Point and click on image to see more information:

Bolt Service Process

1	Wrench transport to tightening alignment
2	Nut rotation starts here
3	Tightened to original position

A	Loosening angle
B	Fix point loosening
C	Play
D	Fix point tightening
E	Allowed tightening range after loosening is between minimum and maximum delta nut rotation parameters
F	Max nut rotation

Working with the Configurations Tab

Configurations of the tools are made in the Configurations menu.

In this Section

Tool Configuration

Tool Configuration

On the Home view, go to the Configurations > Tool Configuration to configure the available functions in the system.
Enter a name in the Name field.
Edit a configuration by clicking on the Edit button. See the table below.
To create additional configuration with different settings, click on the plus icon at the top of the page.
For example, create a configuration with Automatic pressure release = ON, or Pump motor timeout with different time.
To choose a configuration to use, go to the Home view, Tensioner Controller > Tool.

Parameter	Default value	Unit	Description	Comment
Pump motor time-out	30	s	Timer for pump motor cooldown, also controlling the hydraulic oil return valve. The pump motor stops when the timer expires and the hydraulic return valve closes. When pressure is released, the hydraulic oil return valve is opened and the motor runs for 6 seconds. Then the pump motor time-out starts and when it expires, the valve is closed and the motor stops.	When the system is used in warm conditions, the hydraulic oil may overheat if the motor stops. For larger tensioners, the transport of hydraulic oil back to the pump oil container may need more than the minimum time of 6 seconds.
Automatic pressure release	OFF		When the automatic pressure release is ON, the pressure is automatically released when the nut is tightened according to settings - the tensioning is completed.	The pressure is released when the torque is relaxed after being applied for the required torque and the required time. See the Diagram of the tensioning process in the section Tensioning Process. Recommended setting for this parameter is ON for the following reasons: It creates cleaner process. It avoids angle error detection when the process is waiting for the pressure release.

Parameter

Default value

Unit

Description

Comment

Pump motor time-out

Timer for pump motor cooldown, also controlling the hydraulic oil return valve. The pump motor stops when the timer expires and the hydraulic return valve closes.

When pressure is released, the hydraulic oil return valve is opened and the motor runs for 6 seconds. Then the pump motor time-out starts and when it expires, the valve is closed and the motor stops.

When the system is used in warm conditions, the hydraulic oil may overheat if the motor stops.

For larger tensioners, the transport of hydraulic oil back to the pump oil container may need more than the minimum time of 6 seconds.

Automatic pressure release

OFF

When the automatic pressure release is ON, the pressure is automatically released when the nut is tightened according to settings - the tensioning is completed.

The pressure is released when the torque is relaxed after being applied for the required torque and the required time. See the Diagram of the tensioning process in the section Tensioning Process.

Recommended setting for this parameter is ON for the following reasons:

It creates cleaner process.
It avoids angle error detection when the process is waiting for the pressure release.

Relevant Information

Tensioning Process

Working with the Tensioner Controller Tab

Virtual Station

A virtual station is a software abstraction of a hand controller. The hand controller has an integrated controller with one connected virtual station. Various configurations can be assigned to the virtual station as needed.

Tool

Tool information shows data from the tensioner.

Model: socket size and tensioner type. A compatible configuration must have the fields Bolt size and Tensioner Type identical to the string (case sensitive) under Model to be compatible with the connected tensioner. If a configuration is not displayed under HCGUI -> Tasks -> Assembly bolt service the reason is likely to be identified in these two properties.
Gear ratio: the ratio of the gear box in the tensioner.
Serial number: the serial number of the tensioner.
Max torque: the highest torque that does not damage the torque sensor.
Software version.
Product number: the article number of the tensioner.

Intelligent Application Module

The Intelligent Application Module (IAM) is a non-volatile storage that is located in the hand controller. The storage module contains all the tool programs, configurations and results.

Give the hand controller a name

Go to Tensioner Controller tab in the home menu and select IAM.
Apply a string field Name to the hand controller.

The Name will be used in the Web GUI and on the hand controller GUI.

Software Versions

Two software versions can be installed in the tool simultaneously. Installing a second version of the software can be useful as preparation when upgrading multiple hand controllers for synchronized activation.

Changing software versions does not transfer the tool configurations or tensioning programs.

In this Section

Software Activation

The hand controller can store two installed software versions. By using the Software activation, it is possible to choose which software version to use.

Activate a software version

Go to Tensioner Controller in the home menu and select Software in the left pane.
Select Current or Stored in the Software Activation window.

The hand controller is automatically restarted for the activation to take effect.

Update Software Version

If the software package to be installed is not compatible with the hand controller's hardware, the software update will be cancelled. A warning message will be shown, pointing out which parts of the hardware that caused the cancellation.

For information on the current tool hardware, go to Tensioner Controller > Hardware.

Go to the Tensioner Controller menu and select Software in the left pane.
Go to the Software Update field and select BROWSE.
Browse and choose the zip file with the applicable software and follow the instructions to finish installation.

Hardware

The Hardware tab contains Controller information, such as model designation and serial number.

It is possible to do a warm restart of the hand controller in the window Restart Controller. Click on the RESTART button.

Exporting and Importing Configurations

The export and import functions are used to export events and tensioning results for analysis in external programs, as well as allowing for transferring of tensioning programs and tool configurations between tools.

The export function is used to:

Export tensioning results and events for further processing.
Export log files for debug assistance from an Atlas Copco service engineer.
Export tool configuration that can be used to copy settings to another tool.

Export a Configuration

Go to Tensioner Controller in the home menu. Select Export/Import in the left pane.
Select what to export from the tool:
- All information
- Settings and configurations
- System logs and information
- Results
When exporting parameters to be imported in other controllers, choose Settings and configurations.

When Settings and configurations is chosen, no file with results or events will be exported into the archive. With this setting the export takes less time to do.
Select EXPORT. A prompt to select where to save or retrieve the exported file is shown.

Import a Configuration

Go to Tensioner Controller in the home menu. Select Export/Import in the left pane.
Select IMPORT. When using the import function, all settings for tensioning programs and configurations are replaced by the settings from the import file. However, settings for network, PIN, and results and events are not imported.
Select CONTINUE in the dialog box to start the import.

In this Section

Exported Information and File Format

The exported file is a compressed file archive containing the following files:

All information

PFExport_<datetime>_Results.csv
PFExport_<datetime>_Events.csv
ExportInfo.txt
settings/settings.zip
atlas_tool_i.zip
atlas_sys_i.zip
atlas_subsystems_info.zip
atlas_plc.zip
jsonConfigurations.zip

Settings and configurations

ExportInfo.txt
settings/settings.zip
jsonConfigurations.zip

Exported information
File	Description
PFExport__<Tool name>_<Time stamp>_Events.csv	A semicolon-separated file containing the following information: Severity: Type of event Date and time: A time stamp of when the event occurred Code: The event ID Description: A short description of the event Virtual station: Virtual station ID
PFExport__<Tool name>_<Time stamp>_Results.csv	A semicolon-separated file containing the following information: Tower Data: flange identity in batch assembly or batch service job. Program ID Bolt size Date and time: A time stamp of when the result occurred Operator ID Operator Data Operator Company Software version: The software version on the controller running when the bolts are tensioned. Tensioner Custom Identifier: Optional, set by the customer and stored in the tensioner. Pump Custom identifier: Optional, set by the customer and stored in the pump. Tensioner type: Fetched from production data in the tensioner. Bolt Quantity: The number of bolts on the flange, entered by the operater when starting a batch job. Bolt Data Nut loosening min loosening angle: multistage step configuration of type step tensioning service parameter. Only populated when the results relates to a bolt service operation. Estimated initial mean settlement (kN): Term for clamping force estimation. Estimated initial max settlement (kN): Only written to report directly from configuration. Min required average clamping force (kN): Term for evaluation of the average clamping force for the full flange result. Clamping Force Method Used: Estimation: Residual force is estimated using Estimated initial mean settlement. Calculation: Residual force is calculated using Clamping length and the Load transfer factor equation. Bolt number Status: End result of the tensioning, status OK or NOK. Tensioning Attempt Number: The attempt number incrementing when a bolt fails and is re-tensioned. Assembling Position: Same as bolt number. Pressure (bar): The pressure when the nut was tightened, i.e. when the conditions for acknowledged torque are met. Force (kN): The force when the nut was tightened, i.e. when the conditions for acknowledged torque are met. Angle: The resulting angle of the tightening of the nut. Torque: The torque applied when the conditions for torque are met. Residual Force (kN): Estimation of residual force calculated as Applied Pressure -Estimated mean settlement. Min Residual Force (kN): The minimum residual force of the bolt based on configuration field Estimated initial max settlement. Re-tighten Angle (deg): During bolt service, the total angle the nut rotated from its original position. Loosening Angle (deg): During bolt service, the angle the nut is loosened. Loosening Torque (Nm): The applied torque when the first nut loosening movement was recorded. Loosening Pressure (bar): The hydraulic pressure when the first nut loosening movement was recorded. Loosening Force (kN): The force that corresponds to the loosening pressure. Backlash Angle (deg): The mechanical play in the tensioner mechanics and socket-nut alignment between nut loosening and nut tightening. Pump Serial Number Pump Ordering Number Tensioner Serial Number Tensioner Ordering Number
ExportInfo.txt	Information about the tool set-up and tool software.
settings/settings.zip	A binary file containing all tightening programs and Batch settings, Accessory configurations, and tool settings such as: Language, Torque units, Date and time, and Result appearance.
atlas_tool_i.zip	Tool logs (for debugging)
atlas_sys_i.zip	Logfiles from IT application
atlas_subsystems_info.zip	Info about subsystem software
atlas_plc.zip	PLC configuration
jsonConfigurations.zip	Multistep Tightening and Loosening programs

Exporting "System Logs and Information"

With this export a service technician can share the system logs and its information with Atlas Copco Service technicians, in order to facilitate troubleshooting.

The export of system logs and information does not include logs from the connected tool(s).

All data included in the export of system logs and information are stored in a file PFExport_<IAM name>_<datetime>.tar.gz, which includes the following files and directories:

atlas_sys_i.zip - Log files from IT application
atlas_protocol_log.zip – Log files from external protocol adapters
ExportInfo.txt - Text document containing information about the IAM and controller
licenseInformation.zip – License information and system capabilities
atlas_systeminformation.zip – Information to Atlas Copco R&D for current system health and setup

How to Export "System Logs and Information"

Go to Tensioner Controller in the home menu and select Export/Import in the left pane.
In the Export window, open the drop-down menu and select System logs and information.
In the Export window, select EXPORT.
At the end of the exporting process, an exporting pop-up window confirms that the export is done.
A PFExport_<IAM name>_<datetime>.tar.gz file is automatically downloaded.

Working with the Reports Tab

Viewing Results

This section describes how to access tensioning results from the hand controller, and how to read the information given in the different result views.

When a tensioning is performed, the result is stored in the hand controller. Results can also be sent to an external system such as ToolsNet, or exported for analysis using the export function. For more information about statistical analysis, result filtering and tensioning analysis using ToolsNet, refer to the ToolsNet 8 User Guide.

Stored Results

Each task is displayed as one result. A single tensioning can show results in a table with key parameters.

In this Section

Stored Results View

Stored Results View

The hand controller stores the result for every tightening or loosening performed.

View Stored Results

Go to Reports in the home menu and select Results in the left pane.
Select View all results. The result list will show information about the following:
- Date: date and time the tensioning was performed.
- Tightening Program: Tightening Program column shows Multistep Tensioning Program name.
- Force: measured force during tensioning.
- Pressure: measured pressure during tensioning.
- Result: Torque / Angle result.
- Limits: Torque range, angle range and pressure range for an OK result. In NOK results the violated range limit is highlighted with red text.
Results marked with a red bar have status NOK.

Viewing Events

Events are used to notify the user of certain state changes or occurrences in the system. They are divided into three types; Information, Warnings and Errors and require different kinds of actions.

Each event has a default setting for whether it should be acknowledged (Ack), logged (Log) or displayed (Disp). These settings can be configured in the Settings menu under Events.

View Stored Events

Go to Reports in the home menu and select Events in the left pane.
Select View all events.
Select an event in the list to open the event dialog box.

In this Section

The Event Dialog Box

The event dialog box contains information about the occurred event describing what has happened, where and when.

Position	Description
1	Heading - Describes what part of the system the event concerns.
2	Event name - A short descriptive text of the event.
3	Code - A unique four-digit number that identifies the event.
4	Module - Describes in what part of the system the event concerns.
5	Type - Information, Warning or Error.
6	Time - Date and time when the event occurred.

Event Codes

Different types of events are used to notify the user of certain state changes or occurrences in the system. Each event requires a different action.

Some of the procedures described can only be performed by Atlas Copco Service personnel.

For more information about a specific event code, use the below filters or enter the event code search criteria in the search box.

Event Code	Event Type	Event Name	Description	Procedure	Log / Display / Ack / Conf	Available for	Group
none	item	none	none	none	column	list	list
1000	Info	Controller Started	The controller is started.		Log Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Controller and Tool
1001	Warning	Controller Serial Number Updated	Generated at start-up if IT-board box serial number (controller serial number) differs from AUX-board box serial number. AUX-board is considered to be non-replaceable in field. The controller will reboot when the serial number is updated.	Replace IT-board or box.	Log Display Ack Conf	Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller and Tool
1010	Info	Tool Connected	A tool is connected.		Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Controller and Tool
1011	Info	Tool Disconnected	A tool is disconnected.		Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Controller and Tool
1012	Info	Tool Rejected Controller Connection	This event can occur if the tool is into a skip-zone.	Verify if another controller is connected to the tool. Make sure that the tool settings are correctly set up.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller and Tool
2000	Warning	Battery Low		Replace battery.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2001	Warning	Battery Empty		Replace battery.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2002	Warning	Tool Battery Health Low	Tool battery health problem is detected. Valid for SRB, TBP and IxB tools only.	Replace battery.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2004	Warning	Tool is not of the preferred type	Tool has been replaced by a tool with a different Tool Max Torque.	Change tool.	Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2006	Warning	Tool Backup Battery Health low	The backup battery in the tool has too poor performance.	The backup battery should be replaced.	Log Display Ack Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2007	Warning	Tool Backup Battery Missing	Tool backup battery is missing. Valid for SRB, TBP and IxB tools only.	Insert battery	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2008	Warning	Tool Backup Battery Error	Tool backup battery error detected. Valid for SRB, TBP and IxB tools only.	Replace battery.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2009	Warning	Backup Battery Voltage Low	The controller's backup battery is almost empty	Replace battery.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2010	Error	Tool Software Version Mismatch	Tool and controller software versions not compatible.	Service tool - update tool software.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2012	Warning	Tool Communication Disturbance	Communication between tool and controller interrupted.	Relocate antenna placement.	Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Tool
2013	Warning	Illegal Ring Position	Tool direction switch in faulty position.	If occurring frequently - service the tool.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2014	Warning	Tool Overheated	Tool overheated. Valid for SRB, TBP and IxB tools only.	Allow tool to cool down.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2015	Error	Tool Temperature Sensor Error	SRB, TBP and IxB tools only.	Service the tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2016	Warning	Tool Pulse Unit Overheated	Pulse unit overheated. Tool is not locked, but the warning is displayed whenever the tool is started as long as the pulse unit temperature is over threshold. Valid for SRB, TBP and IxB tools only.	Allow tool to cool down.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2019	Warning	Tool Could not Start Motor	Tool motor failure. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2020	Warning	Tool Requires Motor Tuning	Tool requires motor tuning.	Perform a motor tuning.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2021	Warning	Motor Tuning Failed	Motor tuning failed.	Complete motor tuning or service the tool.	Log	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2022	Info	Motor Tuning Completed	Motor tuning completed.		Log Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2023	Warning	The Tool Requires Open End Tuning	The tool requires open end tuning.	Perform open end tuning.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2024	Warning	Open End Tuning Failed	Open end tuning failed.	Try to perform open end tuning one more time. If it fails again, service the tool.	Log Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2025	Info	Open End Tuning Successful	Open end tuning successful.		Log Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2026	Warning	Open End Position Failed	Open end position failed.	Press the tool trigger again and wait for the positioning to be completed. If it fails again, service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2027	Warning	Usage Limited Due To High Tool Temperature	Temperature limit value has been reached. Tightening has been inhibited to reduce risk for tool shutting down due to overheating.	Wait until tool temperature has been reduced.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2030	Error	Tool Memory Failure: Change Tool	Tool memory corrupt.	Service the tool.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2031	Error	Tool Accessory Memory Corrupt	Tool accessory memory corrupt.	Service the tool accessory.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2040	Error	System Check Failure			Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2041	Error	Torque Transducer Error	Will be generated either on calibration error or if tool reports transducer error.	Service the tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2042	Error	Angle Transducer Error		Service the tool.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2043	Error	Tool Ground Fault Error		Service the tool.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2044	Info	Tool Service Interval Expired	Indicates that servicing of the tool is needed. Triggered when the number of set tightenings has been exceeded.	Perform service of tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2045	Warning	Tool Calibration Data Invalid	If validation of calibration data fails.	Service the tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2046	Info	Tool: Next Calibration Date Has Passed	Indicates that calibration of tool is needed. Triggered when calibration alarm is enabled in settings and the current time is greater than next calibration date.	Service the tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2048	Info	Tool Calibration Value Updated By QA Device	Tool calibration was updated when a calibration with a QA device was performed.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2050	Error	Tool Parameter File Not Supported	Required tool parameters are missing.	Update tool parameters.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2060	Info	Unexpected Trigger Behavior	Used to prevent start of tool if accessory is connected.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2071	Error	Tool Memory Corrupt	Tool descriptor is corrupt.	Service the tool.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2072	Info	Unknown Device Connected			Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2073	Warning	Tool Trigger Supervision Failure	HW channel failure. Mismatch between hardware and software of tool trigger.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2074	Warning	Tool Indicator Board Failure	Tool indicator board failure.	Service the tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2075	Warning	Tool Fan Voltage Failure	Tool fan voltage failure.	Service the tool.	Log Display Conf	Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2076	Warning	Tool Accessory Bus Voltage Failure	Tool accessory bus voltage failure.	Service the tool.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2077	Warning	Tool Trigger Sensor Error	Tool trigger sensor error.	Service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2078	Info	Tool Tightening Program Updated	Tool locked due to tightening program update.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2079	Error	Tool Cable Not Supported	Tool cable is corrupt. The chip in the cable is not responding or is damaged.	Switch cable.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tool
2080	Error	Tool Battery Failure	DC voltage too high or too low. Battery failure.	Contact the Atlas Copco service representative and send back battery to Atlas Copco (do not reuse it!).	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2081	Error	Tool Current Limit Reached	The current limit value has been reached and the drive is disabled.	Service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2082	Error	Tool Current Measurement Error	Current measurement error. Current cannot be measured with a reliable result.	Service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2083	Error	Tool Internal Error	Various internal hardware errors. Valid for STB and IxB tools only.	Service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2084	Error	Tool Internal Software Error	Various internal software errors. Valid for STB and IxB tools only.	Service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2085	Error	Tool RBU Error	An RBU error was detected by the tool software.	Check that the RBU is correctly installed. If error is still present then service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2086	Error	Tool Stall	Tool motor is stalling.	Service the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2087	Warning	Tool Motor Current High	Tool motor current limit value is exceeded, and the tool is locked. Tool will enter failsafe mode. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2088	Warning	Tool Battery Current High	Tool battery current is too high. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2089	Warning	Tool Drive Voltage Low	Tool drive voltage is below the monitored lower voltage limit value. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2090	Warning	Tool Drive Voltage High	Tool drive voltage is above monitored higher voltage limit value. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2091	Warning	Tool Main Board Error	Tool main board internal error. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2092	Warning	Tool Power Module Error	Tool power module internal error. Valid for SRB, TBP and IxB tools only.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2093	Warning	Pulse Unit Oil Level Low	The oil level of the connected pulse tool is low.	Service the tool.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2094	Warning	Pulse Unit Oil Level Empty	The oil level of the connected pulse tool is below required operational level.	Service the tool.	Log Display Ack Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2095	Warning	Tool Battery Communication Lost	Tool lost communication with battery. Valid for SRB, TBP and IxB tools only.	Make sure battery is snugged correctly. Otherwise change battery.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2096	Error	Tool Battery Software Version Mismatch	Tool battery software incompatible with tool software. Valid for SRB, TBP and IxB tools only.	Update software.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2100	Info	STwrench smartHEAD Removed	STwrench smartHEAD has been removed.	Reconnect smartHEAD and restart the wrench.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tool
2101	Warning	Wrench Tightening When Locked	A wrench tightening was performed when the tool status was locked in the controller.	Wait until the tool status in controller is unlocked.	Log Display Conf	Power Focus 6000 Power Focus 8	Tool
2120	Warning	Unable To Start: Tool Has No Active Torque Transducer			Log Display	Flex	Tool
2121	Warning	Transducers Are Disabled For Connected Tool			Log Display	Flex	Tool
2122	Warning	Unable To Start: Tool Is Missing Required Torque Transducer			Log Display	Flex IxB	Tool
2123	Warning	Unable To Start: Tool Is Missing Required Angle Transducer			Log Display	Flex	Tool
2124	Error	Torque Transducer Error On Main Transducer	Shows that there is an error on the Main torque transducer of a Tool with dual transducers.		Log Display	Flex	Tool
2125	Error	Torque Transducer Error On Secondary Transducer	Shows that there is an error on the Secondary torque transducer of a Tool with dual transducers.		Log Display	Flex	Tool
2126	Error	Tool Torque Transducer Calibration Error On Main Transducer			Log Display	Flex	Tool
2127	Error	Tool Torque Transducer Calibration Error			Log Display	Flex StepSync	Tool
2128	Error	Tool Torque Transducer: Shunt Test Failed On Main Transducer			Log Display	Flex	Tool
2129	Error	Tool Torque Transducer: Shunt Test Failed			Log Display	Flex StepSync	Tool
2130	Error	Tool Torque Transducer: Zero Offset Compensation Failed On Main Transducer			Log Display	Flex	Tool
2131	Error	Tool Torque Transducer: Zero Offset Compensation Failed			Log Display	Flex StepSync	Tool
2132	Error	Tool Torque Transducer Hardware Error On Main Transducer			Log Display	Flex	Tool
2133	Error	Tool Torque Transducer Hardware Error			Log Display	Flex StepSync	Tool
2134	Error	Tool Torque Transducer Error: Overflow In A/D Converter On Main Transducer			Log Display	Flex	Tool
2135	Error	Tool Torque Transducer Error: Overflow In A/D Converter			Log Display	Flex StepSync	Tool
2136	Error	Tool Torque Transducer Calibration Error On Secondary Transducer			Log Display	Flex	Tool
2137	Error	Tool Torque Transducer Error: Shunt Test Failed On Secondary Transducer			Log Display	Flex	Tool
2138	Error	Tool Torque Transducer Error: Zero Offset Compensation Failed On Secondary Transducer			Log Display	Flex	Tool
2139	Error	Tool Torque Transducer Hardware Error On Secondary Transducer			Log Display	Flex	Tool
2140	Error	Tool Torque Transducer Error: Overflow In A/D Converter On Secondary Transducer			Log Display	Flex	Tool
2202	Error	Tool HMI overcurrent occurred	Tool HMI overcurrent was detected.	Service the tool. Replace tool HMI.	Log Display Ack Conf	IxB	Tool
2203	Error	Tool front light overcurrent occurred	Tool front light overcurrent was detected	Service the tool. Replace tool front light.	Log Display Ack Conf	IxB	Tool
2204	Error	Accessory bus overcurrent occurred	Accessory bus overcurrent was detected.	Service the tool. Replace accessory bus.	Log Display Ack Conf	IxB	Tool
2207	Error	Vibrator overcurrent occurred	Vibrator overcurrent was detected.	Service the tool. Replace the vibrator.	Log Display Ack Conf	IxB	Tool
2208	Warning	System CPU temperature high	System CPU temperature high.	Wait until tool temperature has been reduced.	Log Display Conf	IxB	Tool
2209	Error	System CPU temperature critical	System CPU temperature critical.	Wait until tool temperature has been reduced.	Log Display Conf	IxB	Tool
2210	Error	Unsupported power source: tightening not permitted	Battery with too low voltage attached to the tool.	Attach battery with higher voltage to the tool.	Log Display Ack Conf	IxB	Tool
2500	Error	Tensioner puller bar max number	Tensioner puller bar must be replaced. System is locked for usage. Pressure can only be released.	Send the tensioner to service organization for replacement of the puller bar.	Log Display Ack	PFHC	Tool
2501	Error	Pump motor protection alarm	The pump motor protection has stopped the motor. The system must stop. If the system is under pressure, it needs manual actions to release pressure.	Turn off the system. If under pressure, mechanically release the pressure and send the pump to service.	Log Display Ack	PFHC	Tool
2502	Error	Pump motor oil level low alarm	The pump motor oil level is low which has stopped the motor. If the system is under pressure, it needs manual actions to release pressure.	Turn off the system. If under pressure, mechanically release the pressure and top up oil.	Log Display Ack	PFHC	Tool
2503	Error	Pump motor oil temperature high alarm	The pump motor oil temperature is high.	Turn off the system and wait for the oil to cool down.	Log Display Ack	PFHC	Tool
2504	Error	Tensioner pressure sensor alarm	Failure in the pressure sensor electronics of the tensioner. No pressure can be read nor reported to the system.	Turn off the system. If under pressure, mechanically release the pressure and send the tensioner to service.	Log Display Ack	PFHC	Tool
2505	Error	Pump pressure sensor alarm	Failure in the pressure sensor electronics of the pump. No pressure can be read nor reported to the system.	Turn off the system. If under pressure, mechanically release the pressure and send the pump to service.	Log Display Ack	PFHC	Tool
2506	Error	Unexpected clockwise rotation detected	A clockwise nut rotation while waiting for pressure release after completed tensioning. The result is invalidated.	Release pressure and tension the nut again.	Log Display Conf	PFHC	Tool
2507	Error	Unexpected counter clockwise rotation detected	A counter clockwise nut rotation while waiting for pressure release after completed tensioning. The result is invalidated.	Release pressure and tension the nut again.	Log Display Conf	PFHC	Tool
2508	Error	Pump or tensioner pressure sensor failure	Too large difference between the pressure sensor readings in the pump and the tensioner. Pressurization is halted.	Problem in the hydraulics or the calibration of the pressure sensors. Restart the system and try again. If the problem repeats, contact your local Atlas Copco sales representative.	Log Display Ack	PFHC	Tool
2509	Error	Tensioner pressure sensor failure or hydraulic hose failure	The tensioner's pressure sensor indicates no pressure but the pump's sensor reads a pressure increase. Pressurization is halted.	Problem in the hydraulics or the calibration of the pressure sensors. Restart the system and try again. If the problem repeats, contact your local Atlas Copco sales representative.	Log Display Ack	PFHC	Tool
2510	Error	Set custom ID failed	Setting custom ID failed.	Restart the system and check the connected devices. If Custom ID for the unit is wrong, redo the setting.	Log Display Ack	PFHC	Tool
2511	Info	Custom ID is set	Setting custom ID succeeded.		Log Display Ack	PFHC	Tool
2512	Warning	Malformed Barcode string, ignored	The scanned string could not be parsed as a tower data bar code.	Scan a proper tower data qr code or scan tower section id.	Log Display Ack	PFHC	Tool
2513	Error	No pump pressure detected	The system is trying to pressurize but no pressure increase is registered in the pump. Possible cause is incorrect phase order in the three phase connector.	Power off the system and reverse the phases of the power connector.	Log Display Ack	PFHC	Tool
2514	Warning	Tensioner overtorque alarm	Too high torque is applied to the click wrench. This causes damage to the torque sensor.	Relax the torque.	Log	PFHC	Tool
2515	Warning	Tensioner overpressure alarm	The pressure in the tensioner is too high.	Let the pressure drop, or release the pressure. Check the hydraulic pressure parameters.	Log	PFHC	Tool
2516	Warning	Unexpected Pump or Tensioner firmware	Unexpected Pump or Tensioner firmware version detected, restart system. If the problem persists, the system may be possible to run, but carefully observe any unexpected behaviour.	Power cycle system	Log Display Ack	PFHC	Tool
2517	Error	Incompatible Pump or Tensioner firmware version, restart system. The system cannot run.	Incompatible Pump or Tensioner firmware version, restart system. The system cannot run.	Restart system, if this doesn’t help replace the failing unit. Check connected devices to see which one has not connected.	Log Display Ack	PFHC	Tool
3000	Error	Controller Internal Software Error	Software error in the controller.	Contact service.	Log Display Ack Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3001	Error	Controller Clock Battery Empty	Internal battery is getting close to end of life.	Replace battery.	Log Display Ack Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3010	Warning	System Overheated	The controller is overheated.	Cool down.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3011	Warning	Drive Overheated Controller Hardware		Cool down.	Log Display Conf	Flex	Controller, Drive and StepSync
3013	Warning	Usage Limited Due To High Controller Temperature	Temperature limit value has been reached. Tightening has been inhibited to reduce risk for controller shutting down due to overheating.	Wait until controller temperature has been reduced.	Log Display Conf	Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3020	Warning	Controller Hardware Failure			Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3021	Warning	System Voltage Problem	DC voltage too high or too low.		Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3022	Warning	Controller Voltage Problem: AC Input Voltage Too High	DC voltage too high or too low.	Fix the input voltage.	Log Display	Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3023	Warning	Controller Voltage Problem: AC Input Voltage Too Low	DC voltage too high or too low.	Fix the input voltage.	Log Display	Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3024	Warning	Drive Voltage Problem: AC Input Voltage Too High	DC voltage too high or too low.	Fix the input voltage.	Log Display	Flex	Controller, Drive and StepSync
3025	Warning	Drive Voltage Problem: AC Input Voltage Too Low	DC voltage too high or too low.	Fix the input voltage.	Log Display	Flex	Controller, Drive and StepSync
3030	Error	IP Address Conflicting With Another Node On The Network	The set IP address is in use by another device on the same network.	Change IP address on one of the devices.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Controller, Drive and StepSync
3031	Info	Network Cable Unplugged	The carrier of the factory port is lost (cable disconnected).	Check the cable connection.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3032	Info	Pairing Started	Tool pairing started.		Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3033	Info	Pairing Successful	Tool pairing successful.		Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3034	Info	Pairing Unsuccessful: No Tool Found	The controller found no tool to pair with when scanning for radio peers.	Set the tool in pairing mode and try again.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3035	Error	Pairing Unsuccessful: More Than One Tool Found	The controller found more than one tool when scanning for radio peers.	Ensure that only one tool is in pairing mode when starting the pairing mode on the controller.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3036	Error	Pairing Unsuccessful: Communication Error	The controller experienced a loss of connection, an unexpected answer or timeout during the pairing process.	Try to perform pairing one more time. If it fails again, service the tool.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3037	Info	Pairing Unsuccessful: Tool Slot Is Full		Clear one tool slot.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3040	Warning	Emergency Stop	Drive disabled due to emergency stop.	Reset emergency stop.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3050	Info	System Clock Updated	System clock has been updated.		Log Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Controller, Drive and StepSync
3051	Error	System Clock Error	Wrong time read from hardware Real Time Clock (RTC).	Change RTC battery.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Controller, Drive and StepSync
3052	Warning	Remote Start Configuration Error	Mismatch between HW and SW remote start configuration.	Verify that HW dip switch matches the selected start source.	Log Display Conf	Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3053	Info	Drive Connected	StepSync drive has been connected.		Log Display	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3054	Info	Drive Disconnected	StepSync drive disconnected.		Log Display	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3055	Warning	Mode Configuration Error	Generated when selected mode is configured wrongly. E.g. configuring two bolts with the same bolt number or the same channel, incomplete mode configuration.	Check ToolsTalk 2 for mode configuration error.	Log Display	Flex StepSync	Controller, Drive and StepSync
3056	Warning	Unable to Start: Tool Or Drive Is Missing	Generated when a used channel is missing a drive or tool.	Verify Channel Menu on the HMI. Connect missing drive or tool.	Log Display	Flex StepSync	Controller, Drive and StepSync
3057	Info	Unable to Start: Channel Is Already In Use	Generated when a needed channel has been allocated to another virtual station.		Log Display	Flex	Controller, Drive and StepSync
3058	Info	No Mode Selected		Select mode.	Log Display	Flex StepSync	Controller, Drive and StepSync
3059	Warning	Failed To Connect To Atlas Copco License Manager	Indicates that the controller failed to connect to the local license manager to get licenses.	Verify the local network. If it fails again, service the controller.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3061	Warning	Unable To Start: Enable Signal Is Low			Log Display	Flex StepSync	Controller, Drive and StepSync
3062	Warning	Unable To Start: Stop Signal Is High			Log Display	Flex StepSync	Controller, Drive and StepSync
3063	Warning	Unable To Start: All Channels Inhibited	All channels have been set inhibited, so no tightening can be started.	Set at least one channel to not be inhibited.	Log Display	Flex StepSync	Controller, Drive and StepSync
3064	Warning	Carrier Number Faulty	A FlexCarrier hex switch is set to zero.	Turn the switch to a non-zero value.	Log Display	Flex	Controller, Drive and StepSync
3065	Warning	Carrier E-Stop Configuration Plug Wrong Type Or Missing	A Carrier is missing its E-stop configuration plug, or the plug type is wrong.	Insert correct plug type.	Log Display	Flex	Controller, Drive and StepSync
3066	Warning	Carrier Voltage Inlet: No 3-Phase AC			Log Display	Flex	Controller, Drive and StepSync
3067	Warning	Carrier Voltage Inlet: One AC Phase Missing			Log Display	Flex	Controller, Drive and StepSync
3068	Warning	Carrier: Internal 24 VDC Power Supply Unit Broken			Log Display	Flex	Controller, Drive and StepSync
3069	Warning	Carrier 24 Voltage OUT-Port Disabled Due To Over-Current		Reset the system.	Log Display	Flex	Controller, Drive and StepSync
3070	Warning	Carrier, Hardware Error In PF6 FlexControl Cable OUT		Reset the system.	Log Display	Flex	Controller, Drive and StepSync
3071	Warning	Carrier, Hardware Error In PF6 FlexControl Cable IN		Reset the system.	Log Display	Flex	Controller, Drive and StepSync
3072	Warning	Emergency Stop 24 VDC Power Failure Due To Short-Circuit			Log Display	Flex	Controller, Drive and StepSync
3073	Warning	Unable To Start: System Is Emergency Stopped	When allocating multiple spindles, this event is invoked by "preStartCheckFailed" due to emergency stop.	Reset the emergency stop.	Log Display	Flex StepSync	Controller, Drive and StepSync
3074	Warning	Carrier Overheated			Log Display	Flex	Controller, Drive and StepSync
3075	Warning	Carrier Temperature OK			Log Display	Flex	Controller, Drive and StepSync
3076	Warning	Carrier: Internal 24 VDC Power Supply Overload	Current output from internal PSU is too high.	Disconnect other carriers that are powered from the PSU. Disconnect any external equipment using 24 VDC.	Log Display	Flex	Controller, Drive and StepSync
3077	Warning	Carrier: Internal 24 VDC Power Supply Over Voltage	Voltage output from internal PSU is too high.	Replace the carrier.	Log Display	Flex	Controller, Drive and StepSync
3078	Warning	Carrier: Internal 24 VDC Power Supply Under Voltage	Voltage output from internal PSU is too low.	Replace the carrier.	Log Display	Flex	Controller, Drive and StepSync
3079	Warning	External Supply To Carrier: 24 VDC Over Voltage	Backup input voltage is more than 27 VDC.	Adjust the backup input voltage.	Log Display	Flex	Controller, Drive and StepSync
3080	Warning	External Supply To Carrier: 24 VDC Under Voltage	Backup input voltage is less than 19 VDC.	Adjust the backup input voltage.	Log Display	Flex	Controller, Drive and StepSync
3081	Warning	Carrier Voltage Inlet: 3-Phase AC Over Voltage	Input voltage is too high.	Lower input voltage: must be 400 VAC or 480 VAC.	Log Display	Flex	Controller, Drive and StepSync
3082	Warning	Carrier Voltage Inlet: 3-Phase AC Under Voltage	Input voltage is too low.	Higher input voltage: must be 400 VAC or 480 VAC.	Log Display	Flex	Controller, Drive and StepSync
3083	Error	Wrong Anybus/Profisafe Module Firmware			Log Display	Flex Power Focus 6000 Power Focus 8 StepSync	Controller, Drive and StepSync
3084	Error	Soft PLC Runtime Error	eCLR has terminated in an uncontrolled way.		Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync	Controller, Drive and StepSync
3085	Warning	Carrier: Fan Module Out Of Order			Log Display	Flex	Controller, Drive and StepSync
3086	Warning	Carrier: Fan Module Partly Out Of Order			Log Display	Flex	Controller, Drive and StepSync
3087	Warning	Carrier: Left Fan Module Out Of Order			Log Display	Flex	Controller, Drive and StepSync
3088	Warning	Carrier: Left Fan Module Partly Out Of Order			Log Display	Flex	Controller, Drive and StepSync
3089	Warning	Carrier: Right Fan Module Out Of Order			Log Display	Flex	Controller, Drive and StepSync
3090	Warning	Carrier: Right Fan Module Partly Out Of Order			Log Display	Flex	Controller, Drive and StepSync
3096	Warning	Cellular signal strength low	The RSSI value for the cellular connection is under the defined threshold value of -98 dBm.	Move the tool closer to the cellular antennas for a stronger connection and avoid data loss.	Conf	IxB	Controller, Drive and StepSync
3097	Warning	Cellular connection lost	The system lost connection to the cellular network.	Move the tool closer to the cellular antennas. Check the cellular connection setup so correct APN is still configured. Check the cellular network for any problems.	Log Display Conf	IxB	Controller, Drive and StepSync
3100	Warning	Mode Configuration Does Not Exist			Log Display	Flex StepSync	Controller, Drive and StepSync
3150	Error	Software IAM Incompatibility	IAM is incompatible with the software that is installed on the controller.	Replace IAM.	Log Display Ack	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3160	Error	Failed To Activate Newly Installed Software	Something went wrong during the activation. When the newly installed software starts, a fallback to the previous working software happens. This error happens when the new software fails to start for three times and only during software installation.	Take an export and contact Atlas Copco for further assistance. Note down the software version you are trying to install as well as the software version that is working.	Log Display Ack	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3161	Error	Started On Unexpected Software Partition	The controller has started on the inactive software side and not on the expected software side.	Note down the software information (on the Home screen of the controller, select Controller > Software). Try to restart the controller and make sure its running on correct software when started again. If error persists, do an export and contact Atlas Copco.	Log Display Ack	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3500	Error	Generic License Manager Error	Inconsistency detected in the feature management system used.	Contact Atlas Copco representative.	Log Display Ack	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3501	Error	License Manager Synchronization Error			Log Display Ack	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3502	Info	License Manager Synchronization Done				IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3503	Warning	License Manager: Another Source in Use	License is used by another source.	Verify license assignment.	Log Display	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3504	Warning	License Manager Restart Needed		Restart license manager.	Log Display	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3505	Info	USB License Synchronization Started			Log	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3506	Error	USB License Synchronization Error			Log	Power Focus 6000 Power Focus 8 Power Focus XC	Controller, Drive and StepSync
3507	Info	USB License Synchronization Done			Log	Power Focus 6000 Power Focus 8	Controller, Drive and StepSync
3508	Info	One or more of your licenses are about to expire. Please make sure you have a license server configured		Update licenses.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3511	Warning	One of your licenses has a different license definition	Inconsistency detected in a license to be used.	Contact Atlas Copco representative.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3550	Warning	License Is Missing		Install the correct license.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
3551	Warning	Wireless Communication Disabled By Licensing		Unassign Standalone license from the Virtual Station.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Controller, Drive and StepSync
4010	Info	Tool Locked By Digital Input	The tool is locked by a digital input signal.		Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4011	Info	Tool Locked By Open Protocol	The tool is locked by Open Protocol.		Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4012	Info	Tool Locked By Fieldbus	The tool is locked by the Fieldbus.		Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4013	Info	Tool Locked By Socket Selector	Tool is locked when the socket selector is disconnected from the Virtual Station.	Unlock by Master Unlock.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4014	Info	Tool Locked By Soft PLC	Soft PLC signal locked the tool.	Unlock by Master Unlock.	Log Display Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4015	Info	Loosening Disabled	Loosening is disabled in the tightening program.		Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4016	Info	Tightening Disabled			Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4017	Info	Loosening Not Configured	Loosening is not configured in the selected tightening program	Select different tightening program.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4020	Info	Too Many NOK Tightenings	Maximum consecutive NOK tightenings in batch is exceeded		Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4025	Info	No Tightening Program Selected	No tightening program selected.	Select tightening program or batch sequence.	Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4030	Info	Batch Sequence Aborted	The batch sequence has been aborted.		Log Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Tightening Process
4031	Info	Max Time To Complete Batch Sequence Reached			Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4032	Info	Max Time To Complete First Tightening Reached			Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4035	Info	Locked By Line Control			Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4040	Info	Locked By Alternative Identifier	Tool locked by alternative identifier.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4050		Invalid Socket Configuration	Tightening program assigned to multiple sockets.	Tightening program assigned to multiple sockets.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4060	Info	Tool Locked On Batch Complete	When running a batch with flag Tool lock on batch sequence complete this event is generated when the user press the trigger.	Unlock with signal Unlock Tool on complete.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4070	Info	Process Enter Manual Mode	Indicates that manual mode has been activated for a virtual station.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4071	Info	Process Enter Automatic Mode	Indicates that automatic mode has been entered for a virtual station.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4072	Info	Test Bolt			Conf	Flex StepSync	Tightening Process
4073	Info	Tool zero position updated	Indicates that the tool zero position is set using signals.		Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4100	Warning	Identifier Not Accepted: Invalid String Length			Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4101	Warning	String Selection Unsuccessful: Multiple Matches			Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4102	Warning	String Selection Unsuccessful: No Match Found			Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4103	Warning	Identifier Not Accepted: Identical String Already Received			Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4104	Warning	Identifier Not Accepted: No Match Found			Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Tightening Process
4500	Info	Result DriveError	Internal driver error or driver loss detected.		Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4501	Info	Result Rehit	Attempt to tighten an already tightened bolt when Rehit detection is on.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4502	Info	Result Soft Start Torque Low	Soft start torque below minimum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4503	Info	Result Soft Start Torque High	Soft start torque exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4504	Info	Result Self Tap Torque High	Self-tap torque exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4505	Info	Result Self Tap Torque Low	Self-tap torque below minimum limit.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4506	Info	Result Safety Torque Low	Automatically calculated torque value to ensure torque sensor is mounted correctly.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4507	Info	Result Rundown Torque High	Rundown torque exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4508	Info	Result Rundown Angle High	Rundown angle exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4509	Info	Result Rundown Time High	Rundown time exceeded maximum limit.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4510	Info	Result Rundown Time Low	Rundown time below minimum limit.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4511	Info	Result Rundown Torque Low	Rundown torque below minimum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4512	Info	Result Rundown Angle Low	Rundown angle below minimum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4513	Info	Result Final Torque High	Final step torque exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4514	Info	Result Final Angle High	Final step angle exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4515	Info	Result Final Torque Low	Final step torque below minimum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4516	Info	Result Final Angle Low	Final step angle below minimum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4517	Info	Result Tightening Timeout	Tightening time limit exceeded. For General Tightening Strategies max tightening time is 30 seconds. For Multistep max tightening time depends on step restriction Maximum Time Limit. Error code is dependent on tightening stage.	Redo tightening.	Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4518	Info	Result Trigger Lost	Tool trigger was released before target was reached. For General Tightening Strategies it is not allowed to release the trigger before the tightening stage has finished. For Multistep, the error is displayed when trigger is lost before the target in a specific step is reached.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4519	Info	Premature Torque Loss	Socket has slipped off the nut.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4520	Info	Result Target Reached Before Final Step	Target torque reached before final step in tightening program.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4521	Info	Result Post View Torque Low	Post view torque below minimum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4522	Info	Result Post View Torque High	Post view torque exceeded maximum level.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4523	Info	Result Post View Torque Interval Not Reached	Post view torque interval not reached.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4524	Info	Result Torque Compensation Interval Not Reached	Torque compensation interval angle before rundown end not reached.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4525	Info	Result Tool Movement Exceeded	From a NOK tightening detailed status.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4526	Info	Result SafetyCurrMon Sensor Mismatch	Current monitoring error.			IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4527	Info	Result Tool Movement Exceeded				IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4538	Info	Result Final Supervision Torque Low	Final Supervision Torque was not reached.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4543	Info	Result Snug Monitor High	Wrench only. Monitor detected snug value exceeded.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4545	Info	Result No Residual Torque	Wrench only. Residual torque was under threshold.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4546	Info	Result Overspeed	Wrench only. Wrench gyro failed to measure angle due to high speed.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4547	Info	Result Effective Loosening	Wrench only. Wrench detected unexpected loosening.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4548	Info	Result Final Less Than Target	Final torque is below target torque set in tightening program.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4549	Info	TurboTight Time Limit Exceeded			Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4550	Info	Result Rundown Pulses High	Maximum number of rundown pulses is exceeded.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4551	Info	Result Rundown Pulses Low	Rundown is completed before the minimum number of rundown pulses is reached.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4552	Info	Result Final Pulses High	Maximum number of pulses is exceeded.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4553	Info	Result Final Pulses Low	Tightening is completed before the minimum number of pulses is reached.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4554	Info	Current At Shutoff High	Current at shut off exceeded Current Limit High.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4555	Info	Current At Shutoff Low	Shut off current measured was below Current Limit Low.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4556	Info	Uncategorized Multistep Error	An error in the multistep configuration, often with tool validation.		Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4557	Info	Result Overload			Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Tightening Process
4600	Warning	Data Drop or Data Hold used in combination with Batch Tightening. The signals have no effect		Data Drop and Data Hold are only supported for worktasks, without batch control. Select another worktask if the signals must be used.		Flex StepSync	Tightening Process
4601	Info	Data Hold Active: tightening result is sent once signal is low				Flex StepSync	Tightening Process
4602	Info	Data Drop active: tightening result discarded				Flex StepSync	Tightening Process
5010	Warning	Invalid Tightening Program Parameter Value	The parameter in the selected tightening program are invalid.	Check the configuration of the selected tightening program to find and to change the value of the parameter.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Program Configuration
5011	Warning	Couldn't prepare program storage in tool	It is not possible to read the current program storage size in the STB tool, or to prepare the program storage for downloading the updated - or newly selected - tightening program to the STB tool.	Check the STB tool for supported software version. Reboot the STB tool. Select again the tightening program. Check network connection for data consistency and quality.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Program Configuration
5020	Info	Main Trigger Is Not The Active Start Source	Generated when configured for push start only and user presses main trigger. Will be generated until user presses the push start.	Press push start to start the tool.	Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Program Configuration
5030	Info	Tightening Program Complexity Exceeds Tool Capacity	The selected tightening program is too complex for the STB tool that is used. Tool will be locked.	Reduce complexity of the tightening program, or choose different program.	Log Display Conf	Power Focus 6000 Power Focus 8 Power Focus XC	Program Configuration
6010	Info	Accessory Connected	Accessory is connected to the controller.		Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Accessory
6020	Info	Accessory Disconnected	Accessory is disconnected from the controller.		Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Accessory
6021	Warning	Fieldbus Offline	No communication with Fieldbus.		Log Display Ack Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Accessory
6030	Warning	Accessory Address Collision	Two or more accessories with the same address are connected.	Change address on accessory.	Log Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Accessory
6040	Warning	Accessory Communication Error	Intermittent communication error with accessory.	Check cables and connectors.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Accessory
6041	Warning	Fieldbus Error	Communication error with Fieldbus.		Log Display Ack Conf	Flex Power Focus 6000 Power Focus 8 StepSync	Accessory
6042	Warning	Fieldbus Module Mismatch	The installed Fieldbus module does not match with the configured module.	Change the configuration to match with the installed module, or replace the installed module with the correct one.	Log Display Ack Conf	Flex Power Focus 6000 Power Focus 8 StepSync	Accessory
6043	Warning	Fieldbus Output Buffer Overflow	The output buffer used for the Fieldbus communication is exhausted and an overflow of the buffer has occurred. One or more signal updates have been discarded.	Stop Fieldbus communication and Fieldbus diagnostics (if used) to recover the buffer. If this event occurs frequently, check your Fieldbus communication setup, including the PLC program: too frequent updates compared to your update interval can lead to this scenario.	Log Display Ack Conf	Flex Power Focus 6000 Power Focus 8 StepSync	Accessory
6044	Warning	Fieldbus Provider ID mismatch	The installed fieldbus module is not supported.	Connect a supported Atlas Copco fieldbus module.	Log Display Ack	Power Focus 8	Accessory
6050	Info	Wrong Socket Selected	Generated when no or incorrect socket is selected.		Log Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Accessory
6090	Warning	Barcode Scanner Could Not Be Identified	When no unique serial number is found.	Configure the barcode reader device.	Log Display Ack Conf	Flex Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Accessory
7010	Info	Message Text To Display	General event for displaying of messages.		Display Ack Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC PFHC	Message
8200	Info	Failed To Open Serial Port	Serial port to be used could not be opened.	Check serial port connections.	Display Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Miscellaneous
8300	Warning	Open Protocol client communication timed out	Communication to an Open Protocol client has timed out. No keep alive message or command sent within expected time.	Check controller network connection. Check network setup: firewall and switches. Check client side application software.	Log Display Conf	Flex IxB Power Focus 6000 Power Focus 8 StepSync Power Focus XC	Miscellaneous
8214	Error	EHMI Software Version Mismatch	EHMI software version does not match in compatibility with the controller.	Update the software version of the EHMI.	Log Display Ack Conf	IxB Power Focus 6000 Power Focus 8 Power Focus XC	Miscellaneous

Glossary

Conf - Event Codes list

Tells the user whether it is possible to configure the event through the "Configure Event" page.

Available for - Event Codes list

List of products for which the event code is available.

Groups - Event Codes list

Group which the event codes belong to.

Event Description

A short description of the event and why it occurs.

Procedure - Event Codes list

If applicable, the procedure contains an instruction on how to clear the event.

Log - Event Codes list

Tells the user whether the event is to be saved in the event log or not. The value in this list is the default value.

display - Event Codes list

Tells the user whether the event is to be displayed on the screen or not. The value in this list is the default value.

Ack - Event Codes list

Tells the user whether the event must be acknowledged or not before you can proceed. The value in this list is the default value.

Event code

The unique event number.

Type of events - Event Codes list

Type of event: Info, Warning, and Error.

Event name

A descriptive name of the event.

Working with the Settings Tab

Network Configurations

The tool can be set up to be accessed wirelessly from a web browser on a Local Area Network (LAN), using IPv4 protocol.

There is an option to use the tool as a client or an access point for other devices.

Preparations

Open the cover of the hand controller's USB connection port.
Connect a PC to the USB-C connector on the hand controller. To make sure that the PC gives enough power to the hand controller, use the USB-3.0 ports.
To enter the Configuration GUI, enter the following address in your browser: 164.254.1.1/config.html.
See more information in the section Web Browser Requirements.

Relevant Information

Web Browser Requirements

In this Section

Configuring Channels

Go to Settings in the home menu and select Network in the left pane.
In the Channels field, choose frequency (2.4 GHz or 5 GHz) and select Edit.
Choose to enable or disable channels.

Configuring a Wireless Client

Go to Settings in the home menu and select Network in the left pane.
In the Wireless Client field, select Edit.
Set Enabled to On.
Set DHCP to On or Off depending on the configuration. If set to Off, fill out the required information, provided by the local system administrator:
- IP address
- Subnet mask
- Gateway
Enter a Network name (SSID).
In the Security field, select Mode and choose a security mode from the list. If WPA2 Personal is chosen, enter a Security key.
Enter security parameters and import cert files and keys, as applicable.
Edit the Optional Settings as applicable.
Select Apply.

The tool will establish a wireless connection to the network, indicated with the tool's blue connection LED indicator emitting a steady light.
To access the user interface wirelessly, type the IP address into a web browser.

Configuring the Tool as a Wireless Access Point

If multiple channels have been configured previously in Wireless Client mode, enabling Wireless AP mode will update the channel list to contain only the current/default channel for the Wireless AP mode.

Go to Settings in the home menu and select Network in the left pane.
In the Wireless AP field, select Edit.
Set Enabled to On.
Enter the required information, provided by the local system administrator:
- IP address
- Subnet mask
- Gateway
To distribute IP addresses, set DHCP Server to On and enter IP range start and IP range stop.
Enter a Network name (SSID).
In the Security field, select Mode and choose a security mode from the list. If WPA2 Personal is chosen, enter a Security key.
Select Apply.

Server Connections

The hand controller can be set up to communicate with servers running the following Atlas Copco software product:
ToolsNet − used to handle result reporting.

In this Section

Configuring the ToolsNet Connection

Go to Settings in the home menu and select Server Connections in the left pane.
In the ToolsNet field, set the following parameters:

Field
Description
On/Off
Enables/Disables communication with the ToolsNet server
Server port
ToolsNet server port
Server host
ToolsNet server IP address
Select Apply.

Field	Description
On/Off	Enables/Disables communication with the ToolsNet server
Server port	ToolsNet server port
Server host	ToolsNet server IP address

To view the ToolsNet connection status, go to Reports > Results and select the button. In the appearing dialog box, select the Server connections tab.

For information on how to configure ToolsNet, refer to the ToolsNet 8 User Guide.

Configuring the Remote Logging Connection

To connect a controller to a remote logging server, configure and activate the remote logging settings on the controller.

On the home view, go to the Settings tab and select Server connections on the left pane.
On the Remote Logging window, configure the following parameters:

Field	Description
On/Off	Enables/Disables communication with the remote logging server
TCP/UDP	Selects TCP or UDP protocol
Server host	Remote logging server IP address
Server port	Remote logging server port

Configure Log Levels

To configure the logs that are stored on the remote logging server:

On the home view, go to the Settings tab and select Server connections on the left pane.
On the Remote Logging window, select Configure.
On the Configure Facilities window, select the applicable checkboxes.

Category
SysLog classification
Error
Alert, Critical, Emergency, Error
Warning
Warning
Info
Informational, Notice

To restore the selection to the previous configuration, select UNDO.
Select Apply.

Category	SysLog classification
Error	Alert, Critical, Emergency, Error
Warning	Warning
Info	Informational, Notice

Preferences

Date and Time

Date and time must be set in order for events and results to get the correct time stamp for when they occurred. The time is retrieved from one of three available sources:

Manual − the date, time, and time zone are set manually.
NTP − the date and time are retrieved from an NTP (Network Time Protocol) server defined in the user interface.
ToolsNet − the date and time are retrieved from the ToolsNet server.

A functional network connection is required for the NTP and ToolsNet time sources.

Set the Date and Time

Go to Settings in the home menu and select Preferences in the left pane.

In the Date and Time field, set the following parameters:

Parameter	Description
Source	Source to retrieve the time from.
NTP Server 1	IP-address of an NTP server providing date and time for the tool.
Server 1 status	OK/No Status
NTP Server 2	IP-address of an NTP server providing date and time for the tool.
Server 2 status	OK/No Status
Date	Date entered manually if the source is set to manual.
Time	Time entered manually if the source is set to manual.
Time zone	The time zone; either the location or a standard time zone such as UTC (coordinated universal time)

Select APPLY.

Setting Language

The user interface is available in the following twelve languages:

English
Czech
German
Spanish
French
Korean
Italian
Japanese
Portuguese
Russian
Swedish
Chinese

Change the language

Go to Settings in the home menu and select Preferences in the left pane.
In the Language field, select the language currently in use and choose a language from the list.

The language change will take effect immediately.

Setting the Torque Unit

Torque results are displayed in the chosen unit both after a tightening is performed and when stored in the results list.

Available torque units
Unit	Description
cNm	centinewton metre
dNm	decinewton metre
Nm	newton metre
kNm	kilonewton metre
in·lbf	inch-pound force
ft·lbf	foot-pound force
in·ozf	inch ounce-force
ft·ozf	foot ounce-force
gf·cm	gram-force centimetre
kgf·cm	kilogram-force centimetre
kgf·m	kilogram-force metre

Pressure Units

Set the Pressure Units

Go to Settings in the home menu and select Preferences in the left pane.
In the Pressure Units field, select the unit Bar or Pa from the list.

Configuration of the PIN Settings

The PIN code prevents unauthorized usage of the Web GUI or accidental changes.

If enabled, a PIN code is required when making configuration changes from the Web GUI.

In this Section

Configuring the PIN

Configuring the PIN

It is possible to have one or many different PIN configurations on the Web GUI. Users can decide whether or not to activate one or several PIN configurations at the same time.

Each PIN configuration has a PIN code, a user name, a switch for enabling or disabling the user/PIN, and a list of available configurations that the user can access.

When PIN is enabled and the screen is locked, a locked padlock icon is shown at the upper-right corner of the GUI. The user can access and make changes only to the selected configuration(s) without entering any PIN code, and browse the unselected configurations with read-only access only. The unselected configurations are greyed out or disabled.

The screen lock goes automatically on after a certain time of inactivity, configurable by the user.
The minimum value of the inactivity time is 20 sec and the maximum value is 600 sec. The inactivity time is configurable and applies to all PIN configurations.

After a system startup, the controller is locked if the PIN is turned on, regardless of the current inactivity time.

The users and PIN configured apply also to the Service Port (169.254.1.1).
To enable PIN protection on the Service Port, in the PIN windows, set Use PIN for Service Port to On.

Each controller can configure up to 10 users.
The PIN of each configuration has to be unique. It is required to have at least one configuration to enable the PIN functionality on the controller.

The PIN can be configured from the Web GUI.

Adding New Users

On the Home view, select the Settings Tab. Then, on the left, select PIN.
In the PIN window, select Configure.
Select the Plus icon at the upper-right corner of the GUI.
The PIN-Users window shows the new user. If there are not users stored in the Web GUI, the new user is the first and only one in the list; if there are existing users stored in the Web GUI, the new user is the last of the list.
Select the new user.
The User window appears.
Enter the Name and the PIN of the new user, and then confirm the PIN.
The User Name must be unique.
The Name text box can be 1 to 32 characters long.
The PIN code must have 4 digits in length (numbers 1 through 9).
Enter PIN box and Confirm PIN box need to match for the changes to be applied. By default, dots are indicated in both the text box, but these are just placeholders and need to be replaced with actual PIN codes.
Select Permissions. The list of the available configurations appears.
Select the check box at the left of the necessary configuration(s) the user can access and make changes.
After selecting the necessary configuration(s), select OK.
The User window appears.
Select all selects all the available configurations at the same time.
Select Deselect all to clear the check boxes and undo the selection.
The user can access and make changes only to the configuration(s) selected in the Permissions window, and browse the unselected configurations with read-only access. For the unselected configurations, no changes are allowed.
In the User window, select Apply.

Enabling Users

On the Home view, select the Settings Tab. Then, on the left, select PIN.
In the PIN window, select Configure.
In the PIN-Users window, select the check box at the left of the user name to be enabled.
PIN can also be enabled by clicking on the user name and setting - in the User window - the Enabled switch to On.

Activating the PIN configuration

On the Home view, select the Settings Tab. Then, on the left, select PIN.
In the PIN window, select Configure.
In the PIN-activating window, set the PIN Code switch to On.
The PIN can only be activated when at least one user/PIN is enabled. If no user/PIN is enabled, a Warning pop-up window appears.
Enter the Inactivity Timeout (in seconds), that defines the slot of time after which the screen is automatically locked up.
Default value for Inactivity Timeout is 120 seconds: this is a global setting, and cannot be set on a per user basis.

Unlocking the Web-GUI

On the Home view, select the Padlock icon at the upper-right corner of the GUI. A pop-up window with a numeric keypad appears.
Enter the configured PIN code and select OK.
When the PIN is enabled and the screen has been unlocked, an Open Padlock icon appears at the upper-right corner of the GUI. The Web-GUI can be locked again manually, by selecting the Open Padlock icon.

Disabling Users

On the Home view, select the Settings Tab. Then, on the left, select PIN.
In the PIN window, select Configure.
In the PIN-Users window, deselect the check box at the left of the user name to be disabled.
PIN can also be disabled by clicking on the user name and setting - in the User window - the Enabled switch to Off.

Deleting Users

On the Home view, select the Settings Tab. Then, on the left, select PIN.
In the PIN window, select Configure.
In the PIN-Users window, select the Delete icon at the right of the user name to be deleted.
If the User is removed, also the PIN is deleted. It is not possible to access any configuration through the deleted PIN.

Configurations of the Events Settings

It is possible to configure the events available in the controller as either or several of:

Acknowledged
Logged
Displayed

Configuration of the Extended Logging

The PFHC automatically creates logs and stores them. These logs can be configured to include extended logging using log groups.

In this Section

Configuring the Log Groups

Configuring the Log Groups

The default setting for a log group is off. To change the setting of a log group to on:

On the home view, go to the Settings tab and select Extended Logging on the left pane.
On the Log Groups window, set the group to ON.

Reset Log Groups

It is possible to reset all log groups to their default settings.

On the home view, go to the Settings tab and select Extended Logging on the left pane.
On the Reset Log Groups window, select Reset.
A pop-up window appears asking if you want to reset all log groups. Select YES.

Persistent Log Groups

The log groups resets to their default setting at every reboot. To prevent resetting use persistent log groups.

On the home view, go to the Settings tab and select Extended Logging on the left pane.
On the Keep Selection after Restart window, set Persistent to ON.

Reset

Factory Reset Controller

It is possible to undo the controller to the original factory settings.

All settings, events, configurations and historical data are deleted when the controller is reset. Do a factory reset only when you are completely sure that this is required.

Performing a Controller Factory Reset

On the Home view, select the Settings Tab. Then, on the left, select Reset.
In the Factory Reset Controller window, select Reset.

A pop-up window appears warning that all data will be deleted. Then, select Yes.

The controller restarts to activate the new settings.

Clear Results

It is possible to delete results and events stored on the controller.

Deleting Results and Events

On the Home view, select the Settings Tab. Then, on the left, select Reset.
In the Clear Results window, select Clear.

A pop-up window appears warning that all results and events will be deleted. Then, select Yes.
Turn off the controller and wait for 30 seconds before turning it on again.

Working with the Help Tab

This section provides help when working in Web GUI. The Power Focus HC User Manual is embedded in this tab. The chapters are in the left panel.

Operation

In this section, you can find step-by-step information about how to operate the product.

Controller GUI

Controller GUI

System Start

The Tasks menu on the hand controller is grayed out during startup, which means that it is unavailable until the system start is completed.

During the system start, the following occurs:

The pump and the tensioner start and establish the communication with the hand controller.
If the firmware version of the pump or the tensioner is not compatible with the software version of the hand controller, the firmware version will be updated to a compatible version. This process can be observed on the LED of the tensioner, which is blue during the firmware compatibility check and the possible update process. When the tensioners status LED has stopped blinking and is steady white the tensioner has established connection with the hand controller.

If the firmware of the pump or tensioner is not what the hand controller expects the event 2516 “Unexpected Pump or Tensioner firmware version detected, restart system. If the problem persists, the system may be possible to run, but carefully observe any unexpected behaviour." is triggered. In case any reported firmware is on the hand controller’s list of incompatible firmware versions the hand controller emits event 2617 “Incompatible Pump or Tensioner firmware version, restart system. The system cannot run”. In case of incompatible firmware the hand controller will not activate Home->Tasks. In both cases restart the system and let the unit that failed to update have another go.

The hand controller Name can be replaced in the IAM, see the section Intelligent Application Module.

Connection status

The icons for wireless connection status and ToolsNet connection status show a live update of the state of the connection. The hand controller will connect to Wifi if it is configured to do so in Settings -> Network.

When wireless is connected and the HC has an active connection to the Wifi network the Wifi connection icon appears without the diagonal line.

When the hand controller is configured for connection to ToolsNet the state of the icon reflects the state of the connection. The diagonal line means that there is no open connection to ToolsNet.

Relevant Information

Intelligent Application Module

Home screen

When all three components completed the upstart process and the system communication is started, the Tasks menu is available.

Warnings and reminders

When the system has a warning or information message related to pump or tensioner status the connected devices icon is highlighted with a blue frame and the number of messages is displayed. When entering the connected devices tab the information or warning icon shows the user where additional information is available. Some statuses also show as warning banners in the home screen.

Oil change reminder

When the time for next oil change is less than four weeks, or the motor runtime has reached the 50 last hours, an oil change reminder is displayed.

The last 28 days before the next oil change date and the last 50 hours of motor runtime the info icon is displayed.

The info icon becomes a warning when the oil change date has passed, or the motor on time has reached the limit.

Working with the Tasks Tab

The Tasks menu is available when both the pump and the tensioner are connected to the hand controller.

Only tasks that have valid configurations are shown on the hand controllers GUI.
For example, if there are no configurations for Assembly, then neither Assembly nor Batch Assembly are available.
Manual mode is always present.
Assembly and Bolt Service allow one run for one bolt, for example for training or testing purposes.

The following tasks are available on the hand controller:

Assembly: a singular run of a Step tensioning configuration.
Batch Assembly: runs a batch job of a Step tensioning configuration. The operator must enter additional information before starting this job.
Manual mode: allows manual control of the tensioning process. This process can be run by any tensioner.
Bolt Service: a singular run of a bolt service configuration.
Batch Bolt Service: runs a batch job of a Tensioning Service configuration. The operator must enter additional information before starting this job.

Use Manual mode to de-tension or loosen bolts. It is recommended to use an applicable loosening strategy. For more information about de-tensioning, see section De-tensioning the Nut.

Relevant Information

De-tensioning the nut

In this Section

Tensioning Operations Simplified GUI

There are two hand controller GUI screens for tensioning operations, a full GUI and a simplified GUI.

The full GUI shows the measured values of pressure, torque, angle and the force that is applied on the flange.
The simplified GUI is a cleaner operator GUI similar to the LEDs on the tensioner, so the LEDs on the hand controller show the same status as the LEDs on the tensioner.

It is possible to toggle between these two GUI screens by using the up and down buttons on the hand controller.

Assembly

In Assembly tab, there is a list of pre-configured tensioning programs compatible with the connected tensioner. If no compatible programs are available, the following message appears at the bottom of the screen: No compatible program.

WARNING

Projectile Hazard

Always pre-tighten the bolt before starting the tensioning job! If the bolt engagement is lower than recommended, it can result in severe bodily injury or death and/or property damage.

This can happen during the rundown of the tensioner on the bolt, which can lead to the tensioner becoming a high-velocity projectile.

Always pre-tighten the bolt before starting the tensioning job so it does not move while running down the tensioner.

On the Home view, go to Tasks > Assembly.
Select a program to run by using the up and down buttons to navigate through the list and then press the Enter button in the middle to confirm the choice.

The name presented in the list is taken from the Name field under General Settings > Properties tab.
When the message Position tool on bolt appears on the screen, rundown the tensioner straight on top of the bolt.
Make sure that the socket is aligned with the nut.
Press the Forward button on the keypad to start the tensioning operation.

Relevant Information

GUI Buttons and Icons

In this Section

Tensioning Operation

Tensioning Operation

Tensioning operation consists of the following phases:

Installation check
Pressurization phase
Nut tightening

Aborting can be done anytime during tensioning operation.

When the system waits for the user to take action, a help text appears after a few seconds and it disappears as soon the expected action is detected.

Installation Check

The purpose of installation check is to create a reference point for the angle measurement.

Press the pressurize button to prevent the tensioner from rotating during installation check.
The pressure may undershoot, especially in the first runs after a long break. In that case press the pressurize button again.
The pressure may overshoot - the system prompts the user to release pressure and try again.

Overshooting can happen due to the parameter Angle reset force, see section Tensioning Parameters.
Turn the nut clockwise to achieve the torque level set in the parameter Installation check torque(default value 20 Nm). Keep the torque for at least Installation check torque duration (default value 1 second).
All 3 LEDs turn green.
Release force on the click wrench.

Pressurization Phase

Press and hold the pressurize button.
When a LED on the angle row on the tensioner and its equivalent on the hand controller is lit, rundown the nut following the elongation of the bolt.
Do not apply any torque to the nut before the target pressure is reached. The pressure will do the work.

Nut Tightening

Keep the pressurize button pressed to allow the system to keep the pressure above the Min bolt tensioning pressure parameter.
The pressure will drop slowly, the system will pressurize before it drops below the minimum pressure.
Tighten the nut to Tightening target torque and hold the torque for Tightening torque duration seconds.

All LEDs are lit when this condition is met.
Relax the torque.
- If the parameter Automatic pressure release is ON, the system will release pressure when the torque is relaxed to less than 10 Nm.
- If the parameter Automatic pressure release is OFF, release pressure by using de-pressurize button.

When the pressure is released, the OK or NOK result is displayed on the hand controller. In both cases the detailed view shows the recorded pressure/force angle and torque readings.

Aborting

It is always possible to abort an ongoing task but the system pressure must be released before that.

Press de-pressurize button to release pressure.
Press the Back button to exit the tensioning operation.
- When aborting tensioning operation during a batch job, the user will get two choice:
  - Cancel Bolt: if the bolt number is incorrect. The hand controller GUI goes back to screen Position tool on bolt.
  - Abort Batch: when the tensioning job needs to be paused or stopped.

When running Assembly job, the hand controller GUI goes back to the Tasks menu.

Batch Assembly

A batch is set up to perform a specified number of consecutive tensioning using same tensioning configurations.

On the Home view, go to Tasks > Batch Assembly.
Select a program to run by using the up and down buttons to navigate through the list and the Enter button in the middle to confirm the choice.

The name presented in the list is taken from the Name field under General Settings > Properties tab.
Select one of the two choices as applicable: Tower Section ID or Tower Data.
Scan the flange identifier.
- Scan or enter manually the Tower Section ID which is the reference for the specific flange. This identifier is needed to generate the result report since it is used to group the results that belong to a specific flange. For more information about how to use keypad buttons on the hand controller, see section GUI Buttons and Icons.
- Scan or enter manually the Tower Data QR code if it is available. This string is a semicolon separated list that includes tower section ID and some additional data added to the results. Hand controller verifies the format of this string and generates error message if it is not approved.
Scan the optional job metadata that is included in the results:
- Scan Operator Data
- Scan Operator Company
- Bolt Data
- Flange Location
- Operator ID
- Operator Data
- Operator Company
Press the Forward button to continue.
Enter the total number of bolts on the flange even if the intention is to do a subset of the bolts.
Enter a digit by using the up and down buttons, then press Enter button to confirm. Press Next button to enter the next digit by using the up and down buttons and Enter to confirm the choice.

For more information about how to use keypad buttons on the hand controller, see section GUI Buttons and Icons.
When the total number of bolts on the flange is entered correctly, press the Forward button to enter the summary screen.
The summary screen shows the name of the program to run and the number of bolts.
Press the Forward button to start the first tensioning.

When resuming a previously started batch job, the results of each tensioning appears as green (OK) or red (NOK) on the Position tool on bolt screen.
If the bolt number is not correct, edit it by using the More button.
It is the responsibility of the user to make sure that the bolt number is correct.
Press the Forward button to start tensioning operation, see section Tensioning operation.

Relevant Information

Manual Mode

In Manual mode, no process is monitored by the system except for controlling the pressure target, and no results are recorded.

To be able to manually monitor the process, the controller GUI shows the information about the pressure, torque and angle.

The first time Manual mode is run after system startup, the operator must Set Target Pressure by entering the intended target pressure to use. Subsequent manual mode runs will remember the latest used pressure target as long as the system is powered.

The Set Target Pressure screen is populated with the tensioning manual mode configuration parameter Default manual hydraulic pressure.

The target pressure is limited by the lowest of the following:

Max pressure of the pump
Max pressure of the tensioner
Max system hydraulic pressure - the manual mode configuration parameter

Manual Mode Operation

On the Home view, go to Tasks > Manual Mode.
Set the target pressure.
When Position tool on bolt appears, it is possible to change the target pressure by pressing the More button.
Press the Forward button to start Manual mode.
Pressurize by pressing the pressurize button.
Pressurization stops at the target pressure or when the pressurize button is released.

Applied torque on the wrench is visualized both as a white bar and digits.

Registered angle is presented with digits.

When torque starts decreasing, the peak torque is visualized in black, and the present torque in white bar. The peak measurement is presented with digits.
Use the More button to do the following:
- Set new pressure target - select Set Target Pressure in the pop-up window.
- Clear the registered peak torque and angle.
Moving wrench in counter clockwise direction is registered as negative torque and angle.
To exit manual mode, use the Back button.
Exit manual mode is only possible when pressure is released from the system.
The controller GUI goes back to Tasks menu.

Relevant Information

GUI Buttons and Icons

In this Section

De-tensioning the nut

De-tensioning the nut

Turn back the tensioner by 3 mm from the face contact of flange.
Select Manual mode on the hand controller, then set pressure at which bolt was tensioned originally and start building pressure while holding the click wrench with positive force in counterclockwise direction.
When the applied load reaches break opening point, the click wrench moves freely opening the nut. Turn the click wrench 6-7 times its limited window cycle.
Release pressure and check that the bolt is loose.

The max stroke indicator on the puller bar should not be visible while pressuring the tensioner. If visible, stop and adjust the position of the puller bar on bolt so that the max position is not reached until the required pressure is achieved. Otherwise, if done repeatedly, it can physically damage the internal components of the tensioner.

Bolt Service

Bolt service process verifies that the nuts and bolts are in good condition. The nut is loosened to Nut loosening min loosening angle (default value 10 degrees), and then tightened again.

The angle and torque in tightening direction will be displayed as positive values, while the angle and torque in loosening direction as negative values.

WARNING

Projectile Hazard

Always pre-tighten the bolt before starting the tensioning job! If the bolt engagement is lower than recommended, it can result in severe bodily injury or death and/or property damage.

This can happen during the rundown of the tensioner on the bolt, which can lead to the tensioner becoming a high-velocity projectile.

Always pre-tighten the bolt before starting the tensioning job so it does not move while running down the tensioner.

On the Home view, go to Tasks > Bolt Service.
Select a program to run by using the up and down buttons to navigate through the list and then the Enter button in the middle to confirm the choice.

The name presented in the list is taken from the Name field under General Settings > Properties tab.
When the message Position tool on bolt appears on the screen, rundown the tensioner straight on top of the bolt.
Make sure that the socket is aligned with the nut.
Press the Forward button on the keypad to start bolt service operation.

Relevant Information

GUI Buttons and Icons

In this Section

Bolt Service Operation

Bolt Service Operation

Bolt service operation consists of the following phases:

Installation check
Pressurization phase
Nut loosening
Nut tightening

Aborting can be done anytime during bolt service operation.

When the system waits for the user to take action, a help text appears after a few seconds and it disappears as soon the expected action is detected.

The definition of delta nut rotation is the sum of the nuts rotation: loosening rotation + tightening rotation. For example, if the loosening rotation is −13 degrees, and the tightening rotation is 15 degrees, the total nut rotation is 2. (−13 +15=2)

Installation Check

The purpose of installation check is to create a reference point for the angle measurement.

Press the pressurize button to prevent the tensioner from rotating during installation check.
The pressure may undershoot, especially in the first runs after a long break. In that case press the pressurize button again.
The pressure may overshoot - the system prompts the user to release pressure and try again.

Overshooting can happen due to the parameter Angle reset force, see section Tensioning Parameters.
Turn the nut clockwise to achieve the torque level set in the parameter Installation check torque(default value 20 Nm). Keep the torque for at least Installation check torque duration (default value 1 second).
All 3 LEDs turn green.
Release force on the click wrench.
Turn the nut counter clockwise to achieve the torque level set in the parameter Installation check torque(default value 20 Nm). Keep the torque for at least Installation check torque duration (default value 1 second).
All 3 LEDs turn green.
Release force on the click wrench.

Pressurization Phase

Press and hold the pressurize button.
Do not try to rotate the nut before the target pressure is reached because the nut is fixed to the flange with high force.

Nut Loosening

Keep the pressurize button pressed to allow the system to keep the pressure above the Min bolt tensioning pressure parameter.
The pressure will drop slowly, the system will pressurize before it drops below the minimum pressure.
Loosen the nut to Nut loosening min loosening angle.

If the nut is stuck for some reason, such as corrosion, the system will allow Nut loosening number to attempts, (default value 3), then it prompts the user to tighten the nut again. This will be a NOK result.

An attempt is defined as the applying torque higher than Nut loosening attempt count torque.
All 3 LEDs on the angle row are lit when this condition is met.

If the loosening angle is more than the Nut loosening min loosening angle and the total movement of the nut is within the range between the Min delta nut rotation and Max delta nut rotation, the result is OK.

Nut Tightening

Tighten the nut to Tightening target torque and hold the torque for Tightening torque duration seconds.

All LEDs are lit when this condition is met.
Release force on the click wrench.
- If the parameter Automatic pressure release is ON, the system will release pressure when the torque is relaxed to less than 10 Nm.
- If the parameter Automatic pressure release is OFF, release pressure by pressing de-pressurize button.

When the pressure is released, the OK or NOK result is displayed on the hand controller. In both cases the detailed view shows the recorded pressure/force angle and torque readings.

If the loosening angle is more than Nut loosening min loosening angle and the total movement of the nut is within the range between the Min delta nut rotation and Max delta nut rotation, the result is OK.

Aborting

It is always possible to abort an ongoing task but the system pressure must be released before that.

Press de-pressurize button to release pressure.
Press the Back button to exit the bolt service operation.
- When aborting bolt service operation during a batch job, the user will get two choice:
  - Cancel Bolt: if the bolt number is incorrect. The hand controller GUI goes back to screen Position tool on bolt.
  - Abort Batch: when the tensioning job needs to be paused or stopped.

When running Bolt Service job, the hand controller GUI goes back to the Tasks menu.

Batch Bolt Service

On the Home view, go to Tasks > Batch Bolt Service.
Select a program to run by using the up and down buttons to navigate through the list and the Enter button in the middle to confirm the choice.

The name presented in the list is taken from the Name field under General Settings > Properties tab.
Select one of the two choice as applicable: Tower Section ID or Tower Data.
Scan the flange identifier.
- Scan or enter manually the Tower Section ID which is the reference for the specific flange. This identifier is needed to generate the result report since it is used to group the results that belong to a specific flange.
  
  For more information about how to use keypad buttons on the hand controller, see section GUI Buttons and Icons.
- Scan or enter manually the Tower Data QR code if it is available. This string is a semicolon separated list that includes tower section ID and some additional data added to the results. Hand controller verifies the format of this string and generates error message if it is not approved.
Scan the optional job metadata that is included in the results:
- Scan Operator Data
- Scan Operator Company
- Bolt Data
- Flange Location
- Operator ID
- Operator Data
- Operator Company
Press the Forward button to continue.
Enter total number of bolts on the flange even if the intention is to do a subset of the bolts.

For more information about how to use keypad buttons on the hand controller, see section GUI Buttons and Icons.
Press the Forward button to enter the summary screen.
The summary screen shows the name of the program to run and the number of bolts.
Press the Forward button to start the bolt service operation.

When resuming a previously started batch job, the results of each bolt service appears as green (OK) or red (NOK) on the Position tool on bolt screen.
If the bolt number is not correct, edit it by using the More button.
It is the responsibility of the user to make sure that the bolt number is correct.
Press the Forward button to start bolt service operation, see section Bolt Service Operation under Bolt Service.

Relevant Information

Working with the Reports Tab

Generate Reports

The reports are generated to a USB flash drive connected to the USB-A connector on the hand controller.

On the Home view, select the Reports tab, then Generate Reports by pressing the Enter button.
To define the date range for generating the report, edit the Start Date and the End Date by using the keypad buttons on the hand controller. If these fields are left empty, the report will include all results in the hand controller.
Press Forward button, then select Start Generation by pressing Enter button or abort by pressing Back button.

A warning text Make sure that a USB flash drive is connected before report generation starts appears.
When the message Report Generated appears o the screen, press the Next button.
Remove the USB flash drive.

Results

Results from batch service jobs can be viewed in the Reports tab. The stored results can be viewed per Tower Section ID for all batch jobs.

The full result of the flange is visualized as a circle.

Green segments for OK results.
Red segments for NOK results.
Active segment is white.
Missing results are grey.

In the Reports tab, select Results.
To define the date range for Results, edit the Start Date and the End Date by using the keypad buttons on the hand controller. If these fields are left empty, all results in the hand controller can be viewed.
Navigate through results by pressing up and down buttons on the keypad
Select the Result to view by pressing the Enter button.
A circle view of the selected Result appears. Each segment represents one bolt in the batch job.
Navigate through the bolt results by using up and down buttons on the keypad to move to the next or to the previous result.

It is possible to navigate to a specific bolt number by using the More button, then enter the bolt number, press the Forward button.
Click the Next button to view details of the chosen bolt.

Working with the Controller Information Tab

The Controller Information menu shows the following information:

Hand controller unit data - serial number
Article number
Ethernet Address
Software version
Software build date

Working with Settings Tab

On the Home view, select the Settings tab to do the following:

Set Time
Set Date
Clear Results
Language

Set Time

Set time in 24-hour time format by using up and down buttons, then press the Next button.

For more information about how to use keypad buttons on the hand controller, see section GUI Buttons and Icons.
Confirm the time with the Forward button when the minute field is active.
To abort it, press the Back button when the hour field is active.

Set Date

Set date in yyyy/mm/dd format by using up and down buttons, then press the Next button.

For more information about how to use keypad buttons on the hand controller, see section GUI Buttons and Icons.
Confirm the date with the Forward button when the day field is active.
To abort it, press the Back button when the field year field is active.

Clear Results

To clear all results stored in the hand controller:

Go to Settings tab, then select Clear Results.
Press the Enter button to confirm, then select Yes in the pop-up window or No to abort.

To avoid problems, it is recommended to clear the results regularly after completed batch jobs and exports. The disk space in the hand controller is not unlimited.

Language

To change the language setting:

Go to Settings tab, then select Language. Press the Enter button to confirm.
The language menu is always last in the list under Home -> Settings to allow navigation to language also when the hand controller is using a language unknown to the operator.
Choose the desired language in the list. Press the Enter button to confirm.

Relevant Information

GUI Buttons and Icons

Working with Connected Devices

On the Home view, select the Connected Devices tab to see the data of the connected units.

The main screen also shows information about the following:

Firmware versions
Tensioner size
Puller bar count
Maximum number of puller bar pressurizations

In this Section

Pump

On the Home view, go to Connected Devices tab.
Select Pump , then press the Enter button to see the following:
- Pump details
- Pump Custom Identifier
- Oil change - Remaining runtime
To see more details press the Enter button.

Pump details

Select Pump details to see information about this connected unit, for example, article number, serial number, hardware version and the following:

Pump motor on time counts the cumber of seconds the motor has been running.
Pump intensifier on time counts the number of seconds the intensifier has been running.
Pump oil pressurization count counts the number of pressurizatons > 75% of max (=>1400 bars) that has passed since the last recorded oil change.

Pump Custom Identifier

Pump Custom Identifier is a field that can be used by the customer to identify the unit with help of an arbitrary ID. The custom ID is stored in the pump and is read by the hand controller at the system startup.

To edit the custom ID, select the Pump Custom Identifier screen by pressing the Enter button.
Press the More button to scan or to manually enter the new custom ID.
Select Scan or Manual Input in the pop-up window for entering the new custom ID.
For Manual input:

Select Save & Exit in the pop-up window, or Reset and Exit to cancel this step.
An event is emitted showing success (Custom ID is set appears).

The characters in the custom identifier must be ASCII characters with values < 128, please refer to an ASCII table.

The new custom ID will not be valid until the next start of the system.

Oil change - Remaining runtime

When the oil and filter change has been completed, confirm the change by selecting Pump -> Oil change - Remaining runtime -> Oil and filter have been changed -> Yes.
The next oil change date will be set one year in the future and the pump motor on time is cleared to 0.

The new date is transferred to the pump and stored, the next oil and filter change date follows the pump and will be displayed in any hand controller that is connected to it.

Tensioner

On the Home view, go to Connected Devices tab.
Select Tensioner, then press the Enter button to see the following:
- Tensioner
- Puller Bar
- Load Cell
- Piston
- Tensioner Custom identifier
To see more details press the Enter button.
When the list is longer than the screen, use up and down buttons to see the whole list.

Tensioner

Socket Size
Max Pressure
Article Number
Name - this field is set in production
Revision
Serial Number
GUID

Puller bar

Puller bar is an internal wear part that needs to be replaced regularly.

Actual Puller Bar Count shows number of times the puller bar was pressurized, which is >70 % of max pressure (1400 bar).
Max Puller Bar Count shows maximum allowed pressurization, which is >70 % of max pressure (1400 bar).
Remaining Puller Bar Count
Article Number
Serial Number
Assembly Date
Manufacturing Date

Load Cell

Max Pressure
Actual Load Cell count shows the number of pressurizations > 75 % of max (=> 1400 bars).
Article Number
Serial Number
Assembly Date
Manufacturing Date

Piston

Piston Area
Article Number
Serial Number
Assembly Date
Manufacturing Date

Tensioner Custom Identifier

Tensioner Custom Identifier is a field that can be used by the customer to identify the unit with help of an arbitrary ID. The custom ID is stored in the tensioner and is read by the hand controller at the system startup.

To edit the custom ID, select the Tensioner Custom Identifier screen by pressing the Enter button.
Press the More button to scan or to manually enter the new custom ID.
Select Scan or Manual Input in the pop-up window for entering the new custom ID.
For Manual input:

Select Save & Exit in the pop-up window, or Reset and Exit to cancel this step.
An event is emitted showing success (Custom ID is set appears) or failure.

The characters in the custom identifier must be ASCII characters with values < 128, please refer to an ASCII table.

The new custom ID will not be valid until the next start of the system.

In this Section

Puller Bar Max Warning

Puller Bar Max Warning

When the puller bar counter approaches puller bar max, a warning message Remaining puller bar count, which also appears when starting a tensioning job, appears in the Connected Devices tab.

When the number of remaining tensioning jobs is 500, the warning message Remaining puller bar count: 500 appears. The warning messages continue to appear more frequently when this number comes closer to 0. When the number of remaining tensioning jobs is 0, no more tensioning is allowed. Replace the tensioner to continue the job.

On the controller GUI, select Connected Devices, then select Tensioner and click on Puller Bar to see the following information:

Actual Puller Bar Count
Max Puller Bar Count
Remaining Puller Bar Count
Article number
Serial number

Troubleshooting and Service

This section provides assistance in troubleshooting problems, should they arise, and contains information to help you maintain and service the product.

Troubleshooting and Alarms

Troubleshooting and Alarms

The tables below describe different situations, problems and alarms with corresponding possible cause and solutions. The alarms will show an alert with a code on the hand controller for taking corrective actions.

Alarm	Possible cause	Solution
Pump motor oil temperature high alarm	Oil temperature inside the pump is above the permissible temperature due to different reasons: Continuous working	Leave the pump idle to let it cool down for few minutes.
	Oil quality	Check for contamination. Change the oil.
	External temperature	Change the oil to appropriate grade.
Pump motor oil level low alarm	When the oil level inside the pump is below the minimum level, the system stops.	Top up oil in the pump to resume the work.
Pump motor oil level low alarm	Leakage in the system	Check for leakage in the system, then repair or replace.
Pump motor protection alarm	Heavy current or unusual power activity inside the motor. This alarm is triggered for safety of electronics and electrical parts connected to the motor.	Open the small front window on the pump. Reposition the black knob to I position resumes the power supply to the motor. If the error repeats, check the main electrical supply.
Tool communication disturbance	Overcurrent flowing for an excessive period of time is the most common. This alarm is triggered for the safety of the electronics and electrical parts within the electrical enclosure.	Open the small front window on the pump. Rearm the circuit breaker to resume work. If the breaker keeps tripping within seconds of the rework, stop the work and take corrective actions. Check the power supply. Check that power cables are not damaged or broken. Check that electrical connections are not damaged or broken.
	An electrical short circuit.
	An electrical ground fault.
No pump pressure detected	Motor failure Incorrect phase order in the three-phase connector.	Power off the system and reverse the phases of the power connector.

Warning	Possible cause	Solution
Oil change	An oil change is needed. An information message is displayed: In the last 28 days before the next oil change date. The last 50 hours of the motor runtime. A warning message is displayed: When the oil change date has passed. When the motor on time has reached the limit.	Change the oil. Confirm that the oil has ben changed, see Oil change - Remaining runtime, Pump.
Overtorque	A too high tightening force.	Relax the force on the wrench.
Overpressure	A too high pressure that can lead to machine damage.	Lower the pressure.

Warning

Possible cause

Solution

Oil change

An oil change is needed.

An information message is displayed:

In the last 28 days before the next oil change date.
The last 50 hours of the motor runtime.

A warning message is displayed:

When the oil change date has passed.
When the motor on time has reached the limit.

Change the oil. Confirm that the oil has ben changed, see Oil change - Remaining runtime, Pump.

Overtorque

A too high tightening force.

Relax the force on the wrench.

Overpressure

A too high pressure that can lead to machine damage.

Lower the pressure.

Problem	Possible cause	Solution
Tensioner stuck on the bolt after tensioning	Low charge level of the battery nutrunner.	Replace the battery of the nutrunner with a charged battery.
	No gap between the wall and the tensioner.	Check the wall clearance at the back of the tensioner. If no gap, de-tension the bolt by using the manual mode.
	Hole alignment, lubrication and bolt threads.	Check also the hole alignment, lubrication and bolt threads. If any doubts, change the bolt and try again.
Tensioner does not run down on bolt	Bolt threads are damaged.	Replace the bolt.
	Bolt threads are not lubricated.	Lubricate bolt threads.
	Debris inside the tensioner threads.	Remove debris from the threads with a wire brush.
	Bolt protrusion exceeds the maximum limit.	Adjust the protrusion by loosening the bolt so that it does not exceed the maximum limit.
Pressure not building over 200 bar in the pump	Leakage on the pump.	Check for leakage on the pump or in the hydraulic line of the system. Check the oil level. Top up with oil if too low. Send the pump for maintenance or repair if the problem persists.
Pressure not building over 200 bar in the pump	Wrong grade of oil.	Make sure to use the right grade of oil.
Hard to disconnect hydraulic line coupler from the pump	The nipple on the hose is worn out.	Change nipples on the hose and tensioner as soon as it becomes sticky and harder to disconnect.

Reference

In this section, you can find miscellaneous useful information.

Terms and Definitions

Term	Synonym	Definition	Note
batch		multiple tensioning using the same tensioning program and socket
controller GUI	Graphical User Interface	hand controller user interface used to operate the system
event		status signals from hand controller or connected devices
final angle		actual measured angle value at the end of the tensioning process
final torque		actual measured torque value at the end of the tensioning process
final pressure		actual measured pressure value at the end of the tensioning process
GUI	Graphical User Interface	graphical user interface made up of interactive graphical elements such as windows, icons and symbols on a display
IAM	Intelligent Application Module	hand controller module containing production data
Tensioning program	Parameter set	configuration of parameters and values to control and monitor a single tensioning action, and to store the tensioning result	the target is expressed as pressure, torque or angle.
target		desired result of a tensioning	The target is expressed in torque or angle.
target angle		desired angle value at the end of the tensioning process measured from a reference point
target torque		desired torque value at the end of the tensioning process
web GUI		user interface to controller through web browser window from a remote computer
virtual station	virtual controller	software abstraction of a physical controller	A controller can be part of only one tensioning system.

Third Party Licenses

List of Third-Party Licenses

List of Third-Party Licenses

Power Focus controllers incorporate third-party components whose licenses require us to publish copies of the licensing language and/or copyright notices. In compliance with those requirements, here are copies of the licenses. Please, click on any of the licenses below to show a copy of the license text.

Software	Version	Licenses (SPDX)
alsa-conf	1.1.5	LGPL-2.1-only
atftpd	0.7.4	GPL-2.0-or-later
barebox	2021.01.0	GPL-2.0-only
base-files	3.0.14	GPL-2.0-or-later
base-files-px2-base	1.0	Proprietary-AtlasCopco
bash	4.4.12	GPL-3.0-or-later
bash-completion	2.7	GPL-2.0-or-later
bats-core	git	MIT
bind-libs	9.11.22	MPL-2.0
bluez5	5.54	LGPL-2.1-or-later GPL-2.0-or-later
boost	1.64.0	BSL-1.0
busybox	1.27.2	GPL-2.0-only
bzip2	1.0.6	bzip2-1.0.6
ca-certificates	20170717	GPL-2.0-or-later MPL-2.0
cppunit	1.13.2	LGPL-2.0-or-later
curl	7.61.0	curl
db	1:5.3.28	Sleepycat
db-dev	1:5.3.28	Sleepycat
dbus-1	1.12.2	GPL-2.0-or-later AFL-2.1
dhcp	4.4.2	ISC
dnsmasq	2.85	GPL-2.0-only
dosfstools	4.1	GPL-3.0-or-later
e2fsprogs	1.43.8	GPL-2.0-or-later
ecryptfs-tools	1.0	GPL-2.0-or-later
eudev	3.2.5	GPL-2.0-or-later
evtest	1.33+0+ab140a2dab	GPL-2.0-or-later
examples	1.0	MIT
expect	5.45.4	PD
fcgi	2.4.0	OML
file	5.32	BSD-3-Clause
finit	3.1	MIT
flatbuffers	1.9.0	Apache-2.0
fontconfig-utils	2.13.92	MIT PD
gcc	7.3.0	GPL-3.0-with-GCC-exception
gdbm	1.19	GPL-3.0-or-later
gdbserver	8.0.1	GPL-3.0-or-later
glibc-gconv	2.27	LGPL-2.1-or-later
glibc-gconv-utf-16	2.27	LGPL-2.1-or-later
grep	3.1	GPL-3.0-or-later
groupexec	0.0.1	Proprietary-AtlasCopco
hicolor-icon-theme	0.17	GPL-2.0-only
hostapd	2.6	GPL-2.0-or-later BSD-3-Clause
html5-boilerplate	6.0+20171125	MIT
htop	2.1.0	GPL-2.0-or-later
i2c-tools	4.1	LGPL-2.1-or-later
icu	66.1	ICU
init-ifupdown	1.0	Proprietary-AtlasCopco
iperf3	3.2	BSD-3-Clause
iproute2	4.14.1	PD GPL-2.0-or-later
iptables	1.6.2	GPL-2.0-or-later
ipwatchd	1.2	GPL-2.0-or-later
iw	4.14	GPL-3.0-or-later
jq	1.5	MIT
kbd	2.0.4	GPL-2.0-or-later
kernel-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-devicetree	4.14	GPL-2.0-only
kernel-image-zimage-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-arptable-filter-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-arp-tables-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-binfmt-misc-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-br-netfilter-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-cdc-eem-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-crc7-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-crc-itu-t-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-crypto-engine-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-echainiv-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-hostap-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-i2c-algo-pca-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-i2c-algo-pcf-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-imx-rpmsg-pingpong-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-imx-rpmsg-tty-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-iptable-filter-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-iptable-mangle-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-iptable-raw-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-ip-tables-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-ipt-reject-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-isofs-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-lib80211-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-lib80211-crypt-ccmp-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-lib80211-crypt-tkip-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-lib80211-crypt-wep-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-libcrc32c-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-msdos-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-conntrack-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-conntrack-ipv4-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-conntrack-netlink-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-defrag-ipv4-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-log-common-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-log-ipv4-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-log-ipv6-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nfnetlink-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nfnetlink-log-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nfnetlink-queue-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nf-reject-ipv4-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-nls-iso8859-15-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-onebox-bt-gpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-onebox-bt-nongpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-onebox-common-gpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-onebox-gpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-onebox-nongpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-onebox-wlan-gpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-onebox-wlan-nongpl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-pegasus-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-r8152-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-rndis-host-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-rtl8150-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-modules	4.14	GPL-2.0-only
kernel-module-udf-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-virtio-crypto-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-wlan-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-acl-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-aes-cmac-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-ccmp-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-scan-sta-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-tkip-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-wep-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-wlan-xauth-4.14.115-atlas-sxb	1.0	GPL-2.0-only
kernel-module-x-tables-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-comment-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-connmark-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-conntrack-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-limit-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-log-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-mac-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-mark-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-multiport-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-pkttype-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-state-4.14.115-atlas-sxb	4.14	GPL-2.0-only
kernel-module-xt-tcpudp-4.14.115-atlas-sxb	4.14	GPL-2.0-only
keyinput-cli	1.0	PD
keyutils	1.5.9	LGPL-2.0-or-later
kmod	25+git0+aca4eca103	LGPL-2.1-or-later GPL-2.0-or-later
libacl1	2.2.52	GPL-2.0-or-later LGPL-2.1-or-later
libaio1	0.3.110	LGPL-2.1-or-later
libanybus1	1.1	Proprietary-HMS
libanybus2-3	3.6.1	Apache-2.0
libarchive	3.3.2	BSD-3-Clause
libasound2	1.1.5	LGPL-2.1-only
libatk-1.0-0	2.36.0	GPL-2.0-or-later LGPL-2.0-or-later
libatk-bridge-2.0-0	2.34.2	GPL-2.0-or-later LGPL-2.0-or-later
libatspi0	2.36.0	LGPL-2.1-or-later
libattr1	2.4.47	GPL-2.0-or-later LGPL-2.0-or-later
libblkid1	2.32.1	GPL-2.0-or-later
libboost	1.64.0	BSL-1.0
libbsd0	0.8.7	BSD-3-Clause
libbz2-1	1.0.6	bzip2-1.0.6
libc6	2.27	LGPL-2.1-only GPL-2.0-or-later
libcairo2	1.16.0	MPL-1.0 LGPL-2.1-only
libcap2	2.25	GPL-2.0-or-later BSD-3-Clause
libcidn1	2.27	GPL-2.0-or-later LGPL-2.1-or-later
libcrypto1.1	1.1.1f	SSLeay OpenSSL
libdrm2	2.4.100	MIT
libdt-utils0	2017.03.0	GPL-2.0-or-later
libdt-utils-barebox-state	2017.03.0	GPL-2.0-or-later
libe2p2	1.43.8	GPL-2.0-or-later
libelf1	0.170	LGPL-3.0-or-later GPL-2.0-or-later
libestr0	0.1.10	LGPL-2.1-or-later
libevdev	1.5.8	MIT
libexpat1	2.2.5	MIT
libext2fs2	1.43.8	GPL-2.0-or-later
libfastjson4	0.99.4	MIT
libfdisk1	2.32.1	LGPL-2.1-or-later BSD-3-Clause GPL-2.0-or-later
libffi6	3.2.1	MIT
libffi-dev	3.2.1	MIT
libflac8	1.3.2	GPL-2.0-or-later BSD-3-Clause GFDL-1.2-only LGPL-2.1-or-later
libfontconfig1	2.13.92	MIT PD
libform5	6.0+20171125	MIT
libformw5	6.0+20171125	MIT
libfreetype6	2.10.1	GPL-2.0-or-later
libfruit3	3.4.0+git0+ece0f7218c	Apache-2.0
libgcrypt	1.8.2	LGPL-3.0-or-later
libglib-2.0-0	1:2.54.3	LGPL-2.0-or-later
libgmp10	6.1.2	LGPL-3.0-or-later GPL-2.0-or-later
libgnutls30	3.6.1	LGPL-2.1-or-later
libgpg-error0	1.27	GPL-2.0-or-later LGPL-2.1-or-later
libgpiod1	1.0.1	LGPL-2.1-or-later
libgpiod-tools	1.0.1	LGPL-2.1-or-later
libgudev-1.0-0	232	LGPL-2.1-or-later
libharfbuzz0	1.7.5	MIT
libiio0	0.21+git0+565bf68ecc	LGPL-2.1-or-later
libinput10	1.16.1	MIT
libite5	2.2.0+git0+ef04307b4a	MIT
libjpeg62	1:1.5.3	BSD-3-Clause
libjson-glib-1.0-0	1.4.2	LGPL-2.1-only
libjson-spirit4	4.08	MIT
libkmod2	25+git0+aca4eca103	LGPL-2.1-or-later
liblogging	1.0.5	BSD-2-Clause
libluabind0	git	MIT
liblzma5	5.2.3	PD
liblzo2-2	2.10	GPL-2.0-or-later
libmbim	1.14.0	LGPL-2.0-or-later
libminizip1	1.2.8	TCL
libmnl0	1.0.4	LGPL-2.1-or-later
libmodbus5	3.1.4	LGPL-2.1-or-later
libmount1	2.32.1	LGPL-2.1-or-later BSD-3-Clause GPL-2.0-or-later
libnet9	1.2	BSD-3-Clause
libnl-3-200	1:3.4.0	LGPL-2.1-only
libnl-genl-3-200	1:3.4.0	LGPL-2.1-only
libogg0	1.3.3	BSD-3-Clause
libonig2	5.9.6	BSD-2-Clause
libopkg1	1:0.3.6	GPL-2.0-or-later
libpcap1	1.8.1	BSD-3-Clause
libpcre1	8.41	BSD-3-Clause
libpixman-1-0	1:0.34.0	MIT PD
libpng16-16	1.6.34	Libpng
libpopt0	1.16	MIT
libprotobuf15	3.5.1+git0+106ffc04be	BSD-3-Clause
libpugixml1	1.10	MIT
libpx2dbus1	1.0.0	Proprietary-AtlasCopco
libpython2.7-1.0	2.7.15	PSF-2.0
librcf2	2.2.0.0	GPL-2.0-or-later
libreadline7	7.0	GPL-3.0-or-later
libsmartcols1	2.32.1	GPL-2.0-or-later BSD-3-Clause LGPL-2.1-or-later
libsolv0	0.6.33	BSD-3-Clause
libtcl8.6-0	8.6.8	TCL
libtic5	6.0+20171125	MIT
libticw5	6.0+20171125	MIT
libtinfo5	6.0+20171125	MIT
libtinyxml2.6.2	2.6.2	TCL
libts0	1.22	LGPL-2.1-only
libubootenv0	0.3.2	LGPL-2.1-only
libubootenv-bin	0.3.2	LGPL-2.1-only
libudev1	3.2.5	LGPL-2.1-or-later
libuev2	2.3.1+git0+8d07cc616e	MIT
libunistring2	0.9.9	GPL-2.0-or-later LGPL-3.0-or-later
libusb-1.0-0	1.0.21	LGPL-2.1-or-later
libuuid1	2.32.1	LGPL-2.1-or-later BSD-3-Clause GPL-2.0-or-later
libweston-8	8.0.0	MIT
libwrap0	7.6	BSD-3-Clause
libx11-compose-data	1.6.5	BSD-3-Clause MIT
libxkbcommon0	0.8.0	MIT
libxml2	2.9.7	MIT
libxslt	1.1.32	MIT
libz1	1.2.11	TCL
libz-dev	1.2.11	TCL
lighttpd	1.4.59	BSD-3-Clause
linux-firmware-imx-sdma-imx7d	1:0.0+git0+d114732723	Proprietary-Freescale
linux-firmware-imx-sdma-license	1:0.0+git0+d114732723	Proprietary-Freescale
linux-libc-headers-dev	4.15.7	GPL-2.0-only
logrotate	3.13.0	GPL-2.0-or-later
lua	5.1.5	MIT
lz4	1:1.7.4	BSD-2-Clause
lzop	1.03	GPL-2.0-or-later
memlog	2.0	MIT
memprof	0.2.0	GPL-2.0-or-later
mesa	2:17.3.8	MIT
mg	20170401	PD
minizip	1.2.8	TCL BSL-1.0
mmc-utils	0.1	GPL-2.0-only
mtdev	1.1.6	MIT
mtd-utils	2.0.1+0+9c6173559f	GPL-2.0-or-later
nano	2.9.3	GPL-3.0-or-later
ncurses	6.0+20171125	MIT-advertising
netbase	1:5.4	GPL-2.0-or-later
netcat-openbsd	1.105	BSD-3-Clause
nettle	3.4	GPL-2.0-or-later LGPL-3.0-or-later
nspr	4.19	MPL-2.0
nss	3.35	MPL-2.0
ntp	4.2.8p15	MIT BSD-3-Clause BSD-4-Clause-UC
openssh	8.9p1	BSD-3-Clause
openssl	1.1.1f	SSLeay OpenSSL
opkg	1:0.3.6	GPL-2.0-or-later
os-release	1.0	MIT
pango	1.40.14	LGPL-2.0-or-later
parted	3.2	GPL-3.0-or-later
partitions	1.0	Proprietary-AtlasCopco
pfmfonts	0.0.1	Proprietary-AtlasCopco
pfmtool	1.0	Proprietary-AtlasCopco
pfmversion	7.35.1	Proprietary-AtlasCopco
pm-utils	1.4.1	GPL-3.0-or-later
poco	1.11.1	BSL-1.0
pointercal	0.0	MIT
procps	3.3.12	LGPL-2.1-or-later GPL-2.0-or-later
pwr-manager	1.0	Proprietary-AtlasCopco
px2hal	0.0.1	Proprietary-AtlasCopco
px2initsxb	1.0	Proprietary-AtlasCopco
px2network	1.0	Proprietary-AtlasCopco
px2users-logger	1.0	Proprietary-AtlasCopco
px2users-pxtv	1.0	Proprietary-AtlasCopco
px2users-reader	1.0	Proprietary-AtlasCopco
px2w	0.0.1	Proprietary-AtlasCopco
px2watchdog	1.0	Proprietary-AtlasCopco
python	2.7.15	PSF-2.0
qt5	5.10.1+git0+6c6ace9d23	LGPL-2.1-with-exceptions GPL-3.0-only
rauc	1.0	LGPL-2.1-only
redpine	1.0	Propriatary-Redpine
rng-tools	5	GPL-2.0-only
rsync	3.2.3	GPL-3.0-only
rsyslog	8.29.0	LGPL-3.0-or-later GPL-3.0-or-later
shadow-base	4.2.1	Artistic-1.0 BSD-3-Clause
shadow-securetty	4.2.1	MIT
shared-mime-info	1.9	GPL-3.0-or-later
sqlite3	3:3.22.0	PD
squashfs-tools	4.3+gitr0+9c1db6d13a	GPL-2.0-only PD
ssh-keys	6.0	Proprietary-AtlasCopco
st-load	1.0	PD
stm32flash	0.6	GPL-2.0-or-later
strace	4.20	BSD-3-Clause
stress-ng	0.09.14	GPL-2.0-or-later
sysstat	11.7.1	GPL-2.0-or-later
sysvinit	2.88dsf	GPL-2.0-or-later
tcf-agent	1.4.0+git0+2dddd5f440	BSD-3-Clause EPL-1.0
tcl	8.6.8	TCL
tcpdump	4.9.2	BSD-3-Clause
tslib	1.22	GPL-2.0-or-later
ttc-noto-cjk-sans-otc	2.004	MIT
ttf-arimo	1.0	MIT
tzdata	2018i	BSD-3-Clause PD
udev-rules-imx	1.0	Proprietary-AtlasCopco
unzip	1:6.0	BSD-3-Clause PD
upower	0.99.11	GPL-2.0-or-later
usbutils	009	GPL-2.0-or-later
util-linux	2.32.1	LGPL-2.0-or-later PD GPL-2.0-or-later BSD-4-Clause-UC
wayland	1.18.0	MIT
weston	8.0.0	MIT
wireless-regdb-static	2021.04.21	ISC
wireless-tools	1:30.pre9	GPL-2.0-or-later LGPL-2.0-or-later LGPL-2.1-or-later
wpa-supplicant	2.9	BSD-3-Clause
xerces-c	2.7.0	Apache-2.0
xkeyboard-config	2.22	MIT
yaml-cpp	0.6.2	MIT
zip	3.0	GPL-3.0-or-later
lwip	2.1.2	BSD-3-Clause
FreeRTOS	7.1.0	freertos-exception-2.0

1	Installation check hydraulic pressure
2	Angle reset force
3	Min bolt tensioning pressure
4	Pressure target window. With the pressurize button held, the system will keep the pressure within this window
5	Installation check. Sets mechanics in a known position. The nut does not rotate. The play in ratchet and gearbox is fixed in the tightening direction.
6	The angle reference point is sampled. Tightening angle measurement starts from this point.
7	Pressure builds up, rotation of the nut OK but no need to apply any high torque. Let the hydraulics do the work.
8	Min bolt pressure reached. Final fixation of the nut.