MT Focus 6000
Control and drive unit
Product Information
General Information
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER | DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. |
WARNING | WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. |
CAUTION | CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. |
NOTICE | NOTICE is used to address practices not related to personal injury. |
Warranty
Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.
Normal wear and tear on parts is not included within the warranty.
Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).
The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.
Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.
To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.
Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.
For electrical motors:
Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.
Please visit: www.atlascopco.com.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
Regulatory and Safety Information
Technical Data
Installation, Operation and Service Instructions
Spare Parts Lists
Accessories
Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
On/off switch on power supply unit
The on/off switch to the controller is located on the external power supply unit (PSU).
The on/off switch on the PSU must be easy to access.
MTF 6000 navigation
The front panel contains a display and a keypad.
A | Display |
B | Indicator light |
C | Arrow buttons |
D | OK button |
E | Back button |
Button | Name | Description |
---|---|---|
Arrow buttons | Use the arrow buttons to navigate in the menus on the display. Use the arrow buttons to set numerical values on the display. | |
Back button | Use the back button to move back between menus. In some cases you can use the back button to cancel a selection. | |
OK button | Press the OK button to confirm a selection. Hold the OK button to open the login/reboot menu. |
Compatible tools
MT Focus 6000 is compatible with the following tools:
ETD M
ETD MC
ETD MT
QMC
QMT
MT-TS
The tool must be calibrated for running with MT Focus 6000.
Normal Environmental Conditions
This product is designed to be safe under the following conditions:
Indoor use
Altitude up to 2 000 m
Operating temperature +5 °C / +41 °F to +40 °C / +104 °F
Storage temperature -25 °C / -13 °F to +60 °C / +140 °F
Maximum relative humidity 80 % for temperatures up to 31 °C / 89 °F decreasing linearly to 50 % relative humidity at 40 °C / 104 °F
Mains supply voltage fluctuations up to ±10 % of the nominal voltage
Transient overvoltages up to the levels of overvoltage category II
Temporary overvoltages occurring on the mains supply
Pollution degree 2
Ingress protection rating:
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Service Overview
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
Replace any defective or worn parts
Compatible scanners
Type | Brand | Model | Connection |
---|---|---|---|
Scanner | Honeywell | 1900gsr | USB |
Scanner | Honeywell | 1910i | USB |
Scanner | Zebra | DS2208 | USB |
Scanner | Datalogic | QuickScan QD2330-BK | USB |
Scanner | Datalogic | PowerScan PD8530 | RS232 |
RFID | Elatec | TWN4 MIFARE NFC | USB |
RFID | Promag | PCR300 | USB |
Installation
Installation Requirements
Connecting accessories
If the sum of all +24V IO loads exceeds 400 mA - use an external +24 V source.
The internal 24 V supply can be loaded with max 1300 mA. This supply is used for both the vacuum pump and the +24V IO.
DIGITAL I/O
The digital I/O is a configurable 26-pole D-sub socket connector for digital input and output signals.
Use a 26-pole D-sub pin plug.
Voltage range |
11-30 VDC (logic 1) |
Input resistance |
>5 kΩ |
Output resistance |
23-35 Ω |
Output current protection |
120 mA max. peak/continuous current, over current protected. |
If the max. current is exceeded, the output voltage will switch off. This can be resolved by switching the output off and on again.
Pin |
I/O |
---|---|
1 |
+24V IO |
2 |
DO COMMON 0-3 |
3 |
DO COMMON 4-7 |
4 |
DO 0 |
5 |
DO 1 |
6 |
DO 2 |
7 |
DO 3 |
8 |
DO 4 |
9 |
DO 5 |
10 |
DO 6 |
11 |
DO 7 |
12 |
DI 0 |
13 |
DI 1 |
14 |
DI 2 |
15 |
DI 3 |
16 |
DI 4 |
17 |
DI 5 |
18 |
DI 6 |
19 |
DI 7 |
20 |
DI 8 |
21 |
DI 9 |
22 |
DI 10 |
23 |
DI 11 |
24 |
DI COMMON 0-5 |
25 |
DI COMMON 6-11 |
26 |
GND |
Pulse length must be minimum 20 ms.
All inputs are opto isolated.
Interface connection can be connected in PNP mode (source type, positive logic), or in NPN mode (sink type, negative logic).
PNP and NPN mode can, if required, be mixed bank wise (for example DO COMMON 0-3 PNP and DO COMMON 4-7 NPN).
PNP mode
I/O |
Description |
---|---|
+24V IO |
+24V output |
DO COMMON 0-3 |
Connect to +24V IO |
DO COMMON 4-7 |
Connect to +24V IO |
DO 0-7 |
The outputs will be connected to the external +24 V when activated. |
DI 0-11 |
The inputs will be activated by a +24 V signal applied to the input pin. |
DI COMMON 0-5 |
Connect to GND |
DI COMMON 6-11 |
Connect to GND |
GND |
Ground |
NPN mode
I/O |
Description |
---|---|
+24V IO |
+24V output |
DO COMMON 0-3 |
Connect to GND |
DO COMMON 4-7 |
Connect to GND |
DO 0-7 |
The outputs will be connected to the external 0 V when activated. |
DI 0-11 |
The inputs will be activated by a 0 V signal applied to the input pin. |
DI COMMON 0-5 |
Connect to +24V IO |
DI COMMON 6-11 |
Connect to +24V IO |
GND |
Ground |
USB device
Type B receptacle.
This connection is used when the controller is connected to one computer.
USB host
Type A receptacle.
Supports:
Full speed, 12 Mbps
Low speed, 1.5 Mbps
If you connect an accessory in this connection the controller will be the host and control the accessory.
Only supports USB flash drive with filesystem FAT32.
Connect a USB hub
It is possible to connect an USB hub with up to 4 ports to the USB host port.
The total max current of the connected devices is 900 mA. If more current is needed, connect an external power supply.
The USB hub can have two scanners connected at the same time if their total max current is less than 900mA.
Only scan with one scanner at the time when two scanners are connected.
Do not connect more than one USB flash drive, since only one USB flash drive can be detected by the MTF 6000.
Ethernet
RJ 45 connector.
The ethernet connection is used to connect the controller to the factory network.
Status lights:
Green ON = Link is active
Green flash = Actively sending/receiving data
Yellow ON = Ethernet device is configured with an IP adress.
VP - Vacuum pump output
5-pole socket connector for the connection with Atlas Copco Vacuum pump.
Use a 5-pole pin plug from the Binder 719 Series.
Pin |
Signal |
Description |
---|---|---|
1 |
+24V Pump |
Internal +24V |
2 |
Clean |
Digital output |
3 |
Pump on |
Digital output |
4 |
Pressure value |
Analogue input |
5 |
GND |
Ground |
Fieldbus
4-pole socket connector for the connection with a Fieldbus Carrier MT.
Pin | Signal | Description |
---|---|---|
1 | Data | Transmitted and Received data |
2 | GND | Ground |
3 | Data | Transmitted and Received data |
4 | +24V | Internal +24V |
COM
3-pole socket connector for the serial interface.
COM port settings: 115200 Baud, 8 Data bits, 1 Stop bit, No parity, No handshake.
Use a 3-pole pin plug from the Binder 719 Series. Complies with RS-232.
Pin |
Signal |
Description |
---|---|---|
1 |
TxD |
Transmitted data |
2 |
GND |
Data ground |
3 |
RxD |
Received data |
I/O - BUS
Not implemented yet.
IAM MT
The IAM MT (Intelligent Application Module MicroTorque) is a memory card for application software and result storage.
The IAM MT may store:
-
Necessary software for the MTF 6000
-
Configuration data
-
Result database
-
Trace database
-
License and MAC-address.
Controller connectors
A |
DIGITAL I/O |
B |
USB DEVICE |
C |
USB HOST |
D |
POWER |
E |
TOOL |
F |
Ethernet |
G |
Connection for ESD protective wrist strap |
H |
VP, Vacuum pump |
I |
FIELD BUS |
J |
COM |
K |
I/O BUS |
L |
IAM MT |
Built-in battery
The MT Focus 6000 has an integrated Real Time Clock (RTC). The RTC runs on a re-chargeable Li-Ion battery and is charged when the controller is connected to its DC supply voltage (e.g. from the PSU).
The battery is fully charged when the controller is produced and will last for approximately five months.
The battery can be fully recharged in approximately 10 hours.
If the RTC battery has been discharged the RTC needs to be set for the controller to have the correct time, used in e.g. time stamps in results. This can be done via Tools Talk MT or Atlas Copco Open Protocol.
The controller does not support time setting via Ethernet like Network Time Protocol.
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.
Take frequent breaks and change work positions frequently.
Adapt the workstation area to your needs and the work task.
Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.
Use workstation equipment such as tables and chairs appropriate for the work task.
Avoid work positions above shoulder level or with static holding during assembly operations.
When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.
Take frequent breaks.
Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
Adjust for a convenient field of vision that requires minimal eye and head movements.
Use appropriate lighting for the work task.
Select the appropriate tool for the work task.
In noisy environments, use ear protection equipment.
Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.
Minimize exposure to reaction forces.
When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.
In dusty environments, use a dust extraction system or wear a mouth protection mask.
Cable limitations
Description | Certified for |
---|---|
Tool cable | >500 mating cycles |
Power cable | 1,000 mating cycles |
Binder cables | >100 mating cycles |
USB (A and B) cables | 1,500 mating cycles |
Ethernet cables | 750 mating cycles |
SD card reader | 10,000 mating cycles |
Service
Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
Replace any defective or worn parts
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling information
| Part | Recycle as |
---|---|---|
1 | Screws | Steel |
2 | Clamps | Stainless steel |
3 | Display | WEEE |
4 | Housing | Aluminum |
5 | IAM MT lid | Polypropylene |
6 | Front panel | WEEE |
7 | Main board | WEEE |
8 | Hexagon spacing nut (4 pcs) | Brass |
9 | Back plate | Stainless steel |
10 | Screw | Stainless steel |
11 | Connector sleeve | Stainless steel |
12 | Screw | Stainless steel |
13 | Screw | Stainless steel |
14 | LiIon battery | WEEE |
15 | Screws | Steel |
16 | Foot weight | Zink |