1. ToolsTalk 2
2. Configuration
3. Configuration for FlexSystem and StepSync
4. Working with the StepSync System

Working with the StepSync System

For Power Focus 6000 and PF8 controllers, with the StepSync function, it is possible to connect several Controllers together and run synchronized tightenings. The first controller in the configuration is called the Sync Reference and handles all the tightening and data reporting. Power Focus 6000 controllers are then connected to this via a cable and are called Sync Members, their only function is to handle the tools.

Sync Reference

The Sync Reference controller is the brain in the system. It handles the tightening settings and all data reporting. It also handles the configuration for the complete system and the connection to ToolsTalk 2 and ToolsNet. All accessories or fieldbuses are connected directly to the Sync Reference

Sync Member

The Sync Member controller works as a dummy drive. The IT part is not running and it is not possible to connect any external accessories or protocols to a Sync Member. Each Sync Member has a channel number assigned to it (2-64). The channel number is used to identify the tool and drive within the Hardware Layout Configuration, and also for result reporting. It is also used in error events to make it possible to identify the faulty part.

Tightenings

It is only possible to run Multistep tightening programs. To be able to synchronize between each tool, synchronization points are used. At these points, the tools will wait for each other before continuing with the next step in the tightening program. A tightening program can contain up to 25 steps (not counting the synchronization points). No repair or termination paths are allowed.

Controller features, such as the Low Reaction Tightening Strategies and controller-wide functions among others, require licenses distributed through the Functionality Management System (FMS). Whereas configuration of features is possible without specific licenses, the assignment and use of those features will require the correct license to be installed on the controller. Please refer to Licenses (FMS) for more detailed information on licenses.