Product information

• General information
  • Safety signal words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Country of origin
  • Dimensional drawings
• Overview
  • Technical data
• Service overview
  • Service recommendations

General information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

Warranty

• Product warranty will expire 12 months after the product is first taken into use, but will in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

Website

Log in to Atlas Copco: www.atlascopco.com.

You can find information concerning our products, accessories, spare parts and published matters on our website.

ServAid

ServAid is a portal that contains technical information for all hardware and software products such as:

- Safety Information including declarations, standards and directives

- Technical data

- Installation, Operation and Service Instructions

- Spare parts lists

- Accessories

ServAid is continuously updated and is available at:
https://servaid.atlascopco.com

For further information contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website:
www.atlascopco.com/sds

Country of origin

Please refer to the information on the product label.

Dimensional drawings

For information about the dimensions of a product, see the Dimensional drawings archive:

http://webbox.atlascopco.com/webbox/dimdrw

Overview

• Technical data

Technical data

Service overview

• Service recommendations

Service recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Operation

• Ergonomic guidelines
• Operating instructions
  • Operating

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic guidelines and see if you can identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for convenient reach range by determining where parts or tools should be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by reducing the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Make sure to take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Makes sure you use support handles if the stall torque is too high. The safety standard ISO11148 part 3 recommends using something to absorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screw or nutrunners:

    Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

Operating instructions

• Operating

Operating

As tightening torque increase the reaction force build up equally. Make sure that the tool is in correct working order and that the controller is correctly programmed to avoid unexpected behaviour from the tool, which may result in operator injury.

ETV/ETD: Check that the tool is in the correct running direction by turning the reverse ring,

• Clockwise = Tool forward.

• Anti clockwise = Tool reverse

ETP: Check that the tool is in the correct running direction by pushing the revers switch.

The soft-start function facilitates entering the screw head and thread.

The duration of the soft start is adjustable, see the manual for the POWER FOCUS/ drive unit.

The tool is equipped with four LED´s for specific tasks:

• Connection LED: Indicates connection to Power Focus

• Battery LED: Indicates battery status (flashing light for low and fixed light for empty battery)

• Batch LED: Indicated Batch done

• Alarm LED: A failure/event is detected

Service

• Preventing ESD problems
• Maintenance instructions
  • Service recommendations
  • Preventive maintenance
    • Maximize battery life
  • Overhaul
• Lubrication instructions
  • Lubricating guide
  • Lubrication

Preventing ESD problems

The components inside the tool and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Maintenance instructions

• Service recommendations
• Preventive maintenance
  • Maximize battery life
• Overhaul

Service recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Preventive maintenance

• Maximize battery life

Maximize battery life

In order to maximize battery life, do not leave the battery connected to the tool you do not use it for several days. The battery can discharge and go into “sleep mode” which will require a special wake-up charge procedure. For further information, see instructions for multicharger, 4211542485.

Overhaul

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Service must only be carried out by qualified personnel who have access to the Service instruction and/or have been trained for service on Tensor STB Tools.

The electric motor is a sealed unit and may under no circumstances be opened by anyone else than Atlas Copco Industrial Technique AB!

If it is judged that the electric motor is defect or in need of service, the complete motor unit should be returned to Atlas Copco Tools for exchange.

Motors which have been opened by anyone else than Atlas Copco Tools will not be serviced.

Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum 250.000 tightening depending on which occurs sooner. More frequent overhaul may be needed if the machine is used in heavy-duty operations. If the machine not is working properly, it should immediately be taken away for inspection.

When dismantling the tool always use the specially designed service tool 4080 0848 80, (two service tools are required).

Lubrication instructions

• Lubricating guide
• Lubrication

Lubricating guide

Lubrication

Lubricate specially gears and clutch with grease containing molybdenum disulphide (e.g. Molykote BR2 Plus). Please see exploded views. Lubricate o-rings and threaded connections with grease before assembling.

Troubleshooting

• If the tool becomes abnormally hot

If the tool becomes abnormally hot

The tool can handle any normal line jobs that an operator sustains with the proper adjustments. Should the tool be overheated though, make sure that the following parameters do not apply:

• torque above rated

• too low speed

• very high prevailing torque

• very soft joints

• short cycle time

Recycling

• Recycling instruction
• Recycling information ETV STB

Recycling instruction

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling information ETV STB