Power Focus XC
Control and drive unit
Product Information
General Information
WARNINGRisk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
Read all Safety Information delivered together with the different parts of the system.
Read all Product Instructions for installation, operation and maintenance of the different parts of the system.
Read all locally legislated safety regulations regarding the system and parts thereof.
Save all Safety Information and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER | DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. |
WARNING | WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. |
CAUTION | CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. |
NOTICE | NOTICE is used to address practices not related to personal injury. |
Warranty
Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.
Normal wear and tear on parts is not included within the warranty.
Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).
The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.
Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.
To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.
Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.
For electrical motors:
Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.
Please visit: www.atlascopco.com.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
Regulatory and Safety Information
Technical Data
Installation, Operation and Service Instructions
Spare Parts Lists
Accessories
Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
Line Voltage
The Power Focus XC operates on a single-phase 115 or 230 VAC line voltage.
The Power Focus XC has a function for sensing the line voltage automatically. This means that the Power Focus XC automatically switches to the voltage you connect to it.
Network Connections
Factory LAN | 100/100 Mb/s |
Service LAN | 100/100 Mb/s |
Wireless LAN Information
Output frequency | Frequency range | Frequency band | Channels |
|---|---|---|---|
2.4 GHz | 2.412-2.472 GHz | 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 |
Output frequency | Frequency range | Frequency band | Channels |
|---|---|---|---|
2.4 GHz | 2.412-2.462 GHz | 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 |
Normal Environmental Conditions
This product is designed to be safe under the following conditions:
Altitude up to 2 000 m
Operating temperature -30 °C / -22 °F to +40 °C / +104 °F
Storage temperature -30 °C / -22 °F to +50 °C / +122 °F
Maximum relative humidity 80 % for temperatures up to 31 °C / 89 °F decreasing linearly to 50 % relative humidity at 40 °C / 104 °F
Mains supply voltage fluctuations up to ±10 % of the nominal voltage
Transient overvoltages up to the levels of overvoltage category II
Temporary overvoltages occurring on the mains supply
Pollution degree 2
Ingress protection rating: IP54 (only WITH cables connected)
Power Consumption
Power consumption depends on the speed and the torque of the tool. High speed and torque increase power consumption.
Tool | Off mode [W] | Idle mode [W] | Active mode [W] |
|---|---|---|---|
ST101 | <0.5 | <26 | 1500 |
The power consumption in idle mode was measured without any controller accessories or tool accessories connected.
Mains Fuse
Recommended mains fuses (power outlet):
Tool | Mains voltage [V] | Fuse [A] |
|---|---|---|
ST101 | 115 | 15 |
| 230 | 16 |
Additional Technical Information
The USB port of the Power Focus XC is USB 1.2 compatible.
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Service Overview
Service Recommendations
If the product is not working properly, take it out of service and inspect it.
Follow this general guideline:
Replace any defective or worn parts
Installation
Installation Requirements
Installation Checklist
The Power Focus XC is a control and monitoring unit for electric assembly tools. A working system consists of the following:
the Power Focus XC
a tool cable, available in different models and lengths
an electric tool.
Installation Instructions
Installing the Controller
The controller must be positioned so that the power cable connection is easily accessible.
To make the controller free from electric power, pull out the power cable from the power cable connection on the controller.
For maximum tool performance, make sure that the controller is installed so that free airflow is provided. This improves the cooling of the controller.
Place the controller on a steady surface.
Connect the tool cable to the tool cable connection.
Make sure that the residual-current circuit breaker with overcurrent protection (RCBO) device is switched on.
Connect the power cable to the power cable connection.
Connect the power cable to a power supply.
Turn the power switch on.
Functional Test of the Residual-Current Circuit Breaker with Overcurrent Protection (RCBO) Device
A certified electrician must perform the functional test of the residual-current circuit breaker with overcurrent protection (RCBO) device, according to the IEC 61557-6 standard.
In high-voltage countries with a mains voltage of 220-240 V, the functional test can be performed by pushing the yellow button on the RCBO device.
In low-voltage countries with a mains voltage of 110-120 V, the functional test must be performed using the phase and neutral in the two test openings above the RCBO device.
Controller Overview
1 | WLAN LED |
2 | Alarm LED |
3 | Power LED |
4 | QR codes |
5 | USB connection |
6 | Ethernet cable connection |
7 | Http label |
8 | Tool cable connection |
9 | Frame bar |
10 | Casing |
11 | Power switch |
12 | Residual-current circuit breaker (RCBO) device |
13 | Type label |
14 | Power cable connection |
15 | Warning label |
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.
Take frequent breaks and change work positions frequently.
Adapt the workstation area to your needs and the work task.
Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.
Use workstation equipment such as tables and chairs appropriate for the work task.
Avoid work positions above shoulder level or with static holding during assembly operations.
When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.
Take frequent breaks.
Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
Adjust for a convenient field of vision that requires minimal eye and head movements.
Use appropriate lighting for the work task.
Select the appropriate tool for the work task.
In noisy environments, use ear protection equipment.
Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.
Minimize exposure to reaction forces.
When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.
In dusty environments, use a dust extraction system or wear a mouth protection mask.
Service
Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
If the product is not working properly, take it out of service and inspect it.
Follow this general guideline:
Replace any defective or worn parts
Repair Instructions
Wiring
If the plug on the power cable needs to be replaced, use the following wiring guide:
Color | Input |
|---|---|
Brown or black | Live |
Blue | Neutral |
Green and yellow | Protective ground |
WARNINGElectrical Hazard
Interrupt the power supply before opening a Power Focus XC, to avoid electrical shock.
Unplug the power cable to the controller.
WARNINGElectrical Hazard
Always use a power supply without galvanic isolation to safeguard the correct function of the residual-current circuit breaker with overcurrent protection (RCBO) device. Using a power supply with galvanic isolation may disrupt the function of the RCBO device, and may result in electrical shock.
WARNINGElectrical Hazard
Always use a genuine Atlas Copco power cable for replacement. Using a non-Atlas Copco power cable for replacement may result in electrical shock.
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling Information
Position | Part | Recycle as |
|---|---|---|
1 | Screw | Metal, steel |
2 | Frame bar | Metal, steel |
3 | Casing half | Metal, magnesium |
4 | IT Board | Electronics, PCBA |
5 | TPLC board | Electronics, PCBA |
6 | Baseboard | Electronics, PCBA |
7 | Copper plate | Metal, copper |
8 | Protective vent | Plastics, other, PA |
9 | Carrier plate | Metal, aluminum |
10 | Rear end plate | Metal, magnesium |
11 | Spacer bolt | Metal, steel |
12 | Casing half | Metal, magnesium |
13 | Frame bar | Metal, steel |
14 | Screw | Metal, steel |
15 | Front end plate | Metal, magnesium |