Assembly Control Thin HID

Panel PC

Product Information

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

  • Read all Safety Information delivered together with the different parts of the system.

  • Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

  • Read all locally legislated safety regulations regarding the system and parts thereof.

  • Save all Safety Information and instructions for future reference.

In this Section

Safety Signal Words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

  • Regulatory and Safety Information

  • Technical Data

  • Installation, Operation and Service Instructions

  • Spare Parts Lists

  • Accessories

  • Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

Applications

The Industrial PC is a computer system which can support several applications, including:

  • An interface between the factory network and tightening equipment

  • A platform to operate error proofing systems with PC-based visualization

Technical Data

Assembly Control Thin HID

CPU Type

4x Arm®Cortex®-A53 @1,6 GHz, 1x Arm® Cortex®-M4 @400 MHz, 2D GPU und 3D GPU

Mainboard

NXPi.mx8M

Mass Storage

32GB eMMC on board

Ports

4x DIO (24 V/up to 800 mA) Ethernet 1x 1 Gbit/s, 1x 10/100 Mbit/s USB 2x 2.0, 1x RS232, 1x RS485

Display

21,5": LED TFT, 16:9, 1920 x 1080 pixel, brightness typ. 300 cd/m²

Touch

glass, capacitive

Wifi

n.a.

User identification

RFID reader 13.56 MHz and 125 kHz

Ingress Protection

IP54 (including Mounting Flange)

Operating System

Linux

Weight (Kg)

7.45

Weight (lb)

16.42

Dimensions [L × W × H] (mm)

524×384×60

Ambient working temperature (°C)

0°C to 40°C

Ambient working temperature (°F)

32°F to 104°F

Internal I/O Module

Inputs/outputs

4×digital I/O (24 VDC / up to 800 mA)

Current per output (internally limited by PTC)

0.2 A (up to 800 mA over all 4 outputs at a time loadable)

Output

24 VDC through 2 pole 3.5 mm Phoenix PCB connector

(Phoenix article number: 1758856 MSTB 2.5 / 2-ST-5.08 BK - Leiterplattenstecker)

Current consumption per input

0.5 mA

Outputs are protected against short circuits, overload, load dump (inductive voltage spikes) as well as the loss of ground connection.

Position of the S/N label

Installation

Installation Requirements

Primary Interfaces Connections

Ports and COM-connectors are present on the back side of the unit. The units ports can be used to connect the Panel PC to an external device.

1

GPIO Connector

5

LAN 2

9

Power Button

2

RS485/CAN Connector

6

USB 1

10

Power Connector

3

RS232

7

USB 2

4

LAN 1

8

+24V Out×2

Digital I/O Module

GPIO Connector

GPIO

PIN

Signal Name

1

Dout1/Din1(Dout Imax=800mA)

2

GND

3

Dout2/Din2(Dout Imax=800mA)

4

GND

5

Dout3/Din3(Dout Imax=800mA)

6

GND

7

Dout4/Din4(Dout Imax=800mA)

8

GND

Serial Port Connector (COM)

Phoenix Contact Connector 180° DFMC 0,54-ST-2,54 (Phoenix 1844594)

Serial Port

PIN

RS232

1

VIN

2

GND

3

T×D

4

R×D

5

RTS

6

CTS

7

+5 VDC

8

GND

RS485

Phoenix Contact Connector 180° DFMC 0,54-ST-2,54 (Phoenix 1844594)

Serial Port

PIN

RS485

1

VIN

2

GND

3

RS485 A

4

CAN H

5

RS485 B

6

CAN L

7

+5 VDC

8

GND

CAN Address Switch

Serial Port

Switch

Signal Name

1

Address 1

2

Address 2

3

Address 3

4

Address 4

5

CAN Termination

6

RS485 Termination

Secondary Interfaces Connections

Loosen the cap (1) on the bottom of the unit. Once removed, an additional USB 2.0 Type A adaptor is available example for service purposes.

Software Installation Requirements

Software update / installation is done through Update Server. Information is available on Servaid.

Power Supply Cable

Power Supply Cable 100-240 VAC

The power supply cable must be a three wire AWG 16 with length in-between 1.5 meters and 4.5 meters.

The plug of the power supply cable must be easily accessible. For instance, in a main wall outlet or in a cabinet outlet. The outlet must be marked as safety disconnect in case of emergency.

Use one of the cable types listed below;

4222 1801 13

Power cable EU - type E/F

4222 1802 13

Power cable US - type B

4222 1803 13

Power cable UK - type G

4222 1804 13

Power cable IN/ZA - type M

4222 1805 13

Power cable CH - type J

4222 1806 13

Power cable IT - type L

4222 1807 13

Power cable AU - type I

4222 1809 13

Power cable CN - type I

4222 1810 13

Power cable BR - type N

4222 1811 13

Power cable IL - type H

WARNING

Risk of electric shock

A not grounded wall outlet may result in electric shock.

  • Make sure that the wall outlet is grounded.

External Circuit Breaker

The Panel PC must be installed with an external two pole circuit breaker rated current 6 A. Example Eaton FAZ-C6/2.

Installation Instructions

Assembling the Panel PC

  • Only qualified personnel shall assemble and operate the Panel PC.

  • Only suspended or standing assembly with standard screen of the Panel PC is permitted. Vertical screen orientation is not permitted.

Assemble the Panel PC as follows:

  1. Loosen the two screws on the connection console cover.

  2. Partly install the two bottom screws first. The original size of these screws is M6×18 mm.

    The distance between the Panel PC and the screw head should be around 13 mm.

  3. Hook the Panel PC on to the corresponding holes in the console.

  4. Install the two upper screws and tighten them including the two bottom screws.

  5. Connect all cables to the Panel PC and put the connection cover back in position.

Suspended Assembly

Raised Assembly

Connecting the Power Supply Cable

WARNING

Risk of electric shock

A live cable can cause electric shock.

  • Make sure that the power cable is not carrying any voltage.

  • Switch off the external circuit breaker.

  1. Connect the power supply plug (1) to the power connector (2).

  2. Connect the power supply cable plug (3) into the mains socket.

  3. Switch on the power button.

Operation

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines and see if you can identify areas for improvement in posture, component placement, or work environment.

  • Take frequent breaks and change work positions frequently.

  • Adapt the work area to your needs and the work task.

    • Adjust for convenient reach range by determining where parts or tools should be located to avoid static load.

    • Use workstation equipment such as tables and chairs appropriate for the work task.

  • Avoid work positions above shoulder level or with static holding during assembly operations.

    • When working above shoulder level, reduce the load on the static muscles by reducing the weight of the load. You can also reduce the load on the static muscles by holding the load close to the body.

    • Make sure to take frequent breaks.

    • Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.

  • Adjust for convenient field of vision by minimizing movement of the eyes and head during the work task.

  • Use the appropriate lighting for the work task.

  • Use ear protection equipment in noisy environments.

  • Use dust extraction system or mouth protection mask in dusty environments.

Operating Instructions

Opening / Closing the Panel PC

  1. Remove the 4 screws on the backside of the Panel PC.

  2. Carefully lift the back unit of the Panel PC to a maximum 25° to access the internal cabling at the front.

    Be careful not to damage USB.

  3. Carefully disconnect all cables from the front unit of the panel PC before removing any other parts.

    The connectors, and especially the display connectors, must be handled with care to prevent damage.

  4. Put the front unit aside with care not to damage the glass surface.

  5. Assemble in reverse order.

    Make sure that the yellow gasket is in correct position before you put the front back in position.

  6. Put all screws back in position and tighten them lightly.

    Then tighten them all to a torque of 1.4 Nm.

    By opening the housing of Assembly Control Thin (Panel PC), all warranty claims are lost.

Additional Information

WARNING

Risk of incorrect use

Use of this equipment in not suitable locations may cause risks according to IEC 62368-1 F (F4).

  • Make sure that this equipment is not used in locations where children are likely to be present.

The rear surface of the panel PC can become very warm. Be careful when touching the rear surface.

Turning the Panel PC On and Off

  1. Open the cover of the connection console.

  2. Press the power button (1) to turn on the Panel PC. The Panel PC boots automatically into the browser’s kiosk mode

  3. To switch to console mode, press the key combination Ctrl+ALT+F1.

  4. Enter User: Root and Password: ThinClient.

  5. Enter Shutdown to close the ThinClient.

    • Once the system has closed it is possible to press the power button to start again.

    • The system can also be set to start or sleep by settings into a server-/device-based middleware. The Server-/device-based middleware is not a part of the delivery.

WARNING

Risk of System Damage and failure

Unexpected power loss can cause system damage and failure.

  • Do not turn OFF the power button, when the operating system is in use.

Service

Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Replacing the BIOS battery

When the BIOS buffer battery is replaced, it should be of original part type CR1220.

CAUTION

Risk of explosion

There is a risk of explosion if the BIOS battery is replaced with an incorrect type.

  • Replace the BIOS battery with the correct type of battery.

  • Turn off the mains power before replacing the battery.

  • Make sure to prevent static discharge.

Dispose used batteries according to the local or regional regulations or instructions.

Maintenance recommendations

  • The Panel PC can generally be operated without maintenance, but should be cleaned regularly in very dusty environments.

  • For preventive maintenance purposes and depending on operating conditions and availability requirements, the power supply may be replaced as a precautionary measure.

  • If the device does not function flawlessly, it should be shut down immediately and inspected. During an overhaul, all parts should be carefully cleaned and damaged and worn out parts replaced.

Recycling

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling Instructions

Pos.

Part

Recycle as

1.

Front module

Aluminum, Glass

2.

Power LED Module

Electronics

3.

RFID Reader

Electronics

4.

Connector plate

Aluminum

5.

Cable Clamp

Plastic

6.

Screw

Metal

7.

Power Supply

Electronics

8.

Space bolt

Metal

9.

Cover Sheet

Aluminum

10.

Screw

Metal

11.

Screw

Metal

12.

Mainboard

Electronics

13.

Interface Plate

Aluminum

14.

On / Switch

Electronics

15.

Plug

Plastic

16.

Screw

Metal

17.

Gasket

Rubber

18.

Housing

Aluminum

19.

External USB

Electronics

20.

Screw

Metal