Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Technical Data
  • Technical Product Data

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire in 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tool maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are performed only in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state-of-the-art preventive maintenance through its ToolCover contracts. For further information, contact your local Service representative.

For electrical motors:

• Warranty will apply, only when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: https://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Technical Data
• Technical Product Data

Technical Data

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Operation

• Ergonomic Guidelines
• Operating the Pump

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

Operating the Pump

Depressurizing the Pump

Service

• Maintenance Instructions
  • Service Recommendations
  • Refiling the Oil Reservoir
  • Maintenance

Maintenance Instructions

• Service Recommendations
• Refiling the Oil Reservoir
• Maintenance

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Refiling the Oil Reservoir

Maintenance

• Visually Inspect Pump, Gauges and couplers for any damage.

• Replace any worn or damaged parts.

• Clean and remove the grease from the surfaces , couplers and gauges.

• Ensure protective caps are fitted to cleaned couplers.

• Lubricate all moving parts with oil.

• Top up the pump with hydraulic oil as required with a high quality 32cSt hydraulic oil.

• Store the pump in a cool, dry, and low humidity location.

Troubleshooting

• Full Pressure Can Not be Reached
• Pump Leaking Oil

Full Pressure Can Not be Reached

Discharge or intake balls do not seal tightly: Remove the gauge so that the balls are accessible. Minor damage to the ball seats can be remedied by tapping the ball home with a light hammer blow.

IMPORTANT! Use a punch made of soft material that will not damage the ball.

Impurities in the oil: Disassemble and clean the pump.

Relief valve incorrectly adjusted: Remove the oil reservoir to adjust the relief valve clockwise to increase the pressure. Counter-clockwise to decrease the pressure.

Do not attempt to test the relief valve outside of the reservoir.

Release not tightened or ball damaged: Check the hand wheel is tight. Check the screw , if damaged replace.

Oil level low: Top up with oil.

Air in pump: Bleed the pump.

Pump Leaking Oil

Clean the pump. Check for any damage, such as cracks, deformations and dirt particles. Locate any visible leakage by checking that:

• all screws are securely tightened.

• the seals are intact.

• the sealing surfaces on the seals are undamaged.

Recycling

• Environmental Regulations

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.