XCB-P-06-I06
Battery-Powered Nutrunner
Product Information
General Information
WARNINGRisk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
Read all Safety Information delivered together with the different parts of the system.
Read all Product Instructions for installation, operation and maintenance of the different parts of the system.
Read all locally legislated safety regulations regarding the system and parts thereof.
Save all Safety Information and instructions for future reference.
Power Tool Information
WARNINGRead all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
Save all warnings and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER | DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. |
WARNING | WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. |
CAUTION | CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. |
NOTICE | NOTICE is used to address practices not related to personal injury. |
Warranty
Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.
Normal wear and tear on parts is not included within the warranty.
Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).
The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.
Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.
To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.
Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.
For electrical motors:
Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.
Please visit: www.atlascopco.com.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
Regulatory and Safety Information
Technical Data
Installation, Operation and Service Instructions
Spare Parts Lists
Accessories
Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Product Safety Video for Nutrunners
Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video:
https://www.youtube.com/watch?v=FAh6yttvUpw
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
System Functionality
The tool comprises a web interface for configuration of tightening programs and other tool functionality. The tool is run in standalone mode as default or can be connected to a Power Focus.
Tool Key
The XCB tool naming format can be used to describe functions and features of the tool. Below is an example tool name with corresponding tool key.
Position | Description | Key |
|---|---|---|
1 | Platform | X = XB platform |
2 | Technology | C = Clutch |
3 | Powering | B = Battery |
4 | Tool shape | A = Angle P = Pistol S = Straight |
5 | Max torque in Nm | |
6 | Output drive | I = Female hex |
7 | Drive size | 06 = 1/4" 10 = 3/8" 13 = 1/2" |
Tool Functionality
Position | Description |
|---|---|
1 | Front light |
2 | Function button |
3 | Reverse button |
4 | Tool trigger |
5 | Clutch setting |
6 | Result indicators |
7 | LED HMI |
8 | USB port |
9 | Battery |
Battery Compatibility
Accessory | Article nr. |
|---|---|
Battery, 14V (2.5Ah) | 4211 6130 02 (serial number C or later) |
Battery, 18V (2.5Ah) | 4211 6130 06 |
Battery, 36V (2.5Ah) | 4211 6130 14 |
Battery and speed
The tool supports different battery sizes and the maximum speed the tool can reach will depend on which battery size that is used. If a smaller battery is used, the max speed will be decreased.
When configuring a tightening program, the battery size should be considered, so that the tool can reach the configured speed with that battery size.
Ambient Temperature
For best battery performance and life time, keep battery within temperature intervals.
Operating temperature, charge | +5 to +40 °C |
Operating temperature, discharge | 0 to +40 °C |
Transportation temperature | −20 to +40 °C |
Storage temperature | +10 to +25 °C |
Do not place battery in direct sunlight.
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Accessories
Accessory Information
Visit the tool's product page on ServAid for information about compatible accessories.
Rescue mode
If the software update fails or the application fails to load, the tool will enter rescue mode. The tool will turn on both tightening direction indicators to show that it is in rescue mode.
In rescue mode the tool cannot be used until a new software is installed in the tool.
Connect the tool to the XB web user interface via USB.
Load the software package in the web user interface.
Wait for the software update to finish. The tightening direction indicators will blink during the update.
The tool will start up.
HMI
Position | Color | Description |
|---|---|---|
1 | Green | Result OK |
2 | Red | Result NOK |
3 | Yellow | Result warning |
4 | White | Tightening direction |
5 | R/G/W | Batch status (NOK/OK/Ongoing) |
6 | W/R | Battery charge status |
7 | Blue | Radio connection |
8 | Blue | Configurable, can be configured to indicate different events |
9 | Red | Alarm error has occurred in the tool |
Indicator Flash Patterns
Software update
The tightening direction indicators will blink during the software update process.
Rescue mode
The tightening direction indicators will turn on with a solid white light.
Battery Charge Indicator
The tool is powered by a Lithium-ion battery. The battery capacity is dependent on the battery model and the type of work performed with the tool.
The battery charge indicator on the tool indicates the battery's State of Charge (SOC).
Battery charge LED Indicator | Description |
|---|---|
3 white bars | Full charge |
2 white bars | High charge |
1 white bar | Medium charge Charge battery when possible |
1 red bar | Low charge Charge battery |
1 red bar, flashing | Critical level, not possible to perform tightening. Charge battery |
Installation
Installation Instructions
Connecting to the XB web user interface
Attach the battery to the tool.
The indicators will turn on indicating that the tool is starting up.
Wait until the battery charge indicator and one of the tightening direction indicators are turned on.
The tool is now ready to operate.
Connect the tool to the USB port of the PC.
Open a web browser and type in the address of the web user interface: 169.254.1.1.
Attaching and Removing the Battery
Attach the battery to the tool and make sure that it is fastened correctly. The battery can be attached pointing forward or backward to get the best accessibility and balance.
To remove the battery, press the button on the battery and push it out.
Initial Configuration
Software Installation and Upgrade
The tool software can be updated via the tool’s web user interface.
To prevent damage to the tool:
Make sure the battery is fully charged when performing a software update.
Do not remove the battery from the tool while the software update is in progress.
Do not remove the USB-cable from the tool while the software update is in progress.
Connect the tool to the XB web user interface.
Navigate to Tool management and Software.
Load the software package in the web user interface.
Wait for the software update to finish. The tightening direction indicators will blink during the update.
The tool will start up.
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.
Take frequent breaks and change work positions frequently.
Adapt the workstation area to your needs and the work task.
Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.
Use workstation equipment such as tables and chairs appropriate for the work task.
Avoid work positions above shoulder level or with static holding during assembly operations.
When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.
Take frequent breaks.
Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
Adjust for a convenient field of vision that requires minimal eye and head movements.
Use appropriate lighting for the work task.
Select the appropriate tool for the work task.
In noisy environments, use ear protection equipment.
Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.
Minimize exposure to reaction forces.
When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.
In dusty environments, use a dust extraction system or wear a mouth protection mask.
Operating Instructions
Adjusting the torque
Open the clutch lid by sliding it to the left.
Insert the screwdriver (4080 0650 00) and turn it to adjust the torque.
Turn clockwise to increase the torque setting and counter-clockwise to decrease the torque setting.
Validate the torque by testing it on a test bench.
Service
Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Overhaul
Have the tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the tool is maintained. Service must only be carried out by qualified personnel who have been trained for service on XB tools.
The electric motor is a sealed unit and may under no circumstances be opened by anyone else than Atlas Copco Industrial Technique AB. If it is judged that the electric motor is defect or in need of service, the complete motor unit should be returned to Atlas Copco Industrial Technique AB for exchange. Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be serviced.
Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum 250.000 tightenings, depending on which occurs sooner. More frequent overhaul may be needed if the machine is used in heavy-duty operations. If the machine is not working properly, it should immediately be taken out of service for inspection.
When dismantling the tool always use the specially designed service tool(s) recommended in the Spare Parts section on ServAid - https://servaid.atlascopco.com.
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
Clean appropriate parts accurately
Replace any defective or worn parts
Lubrication Instructions
Lubricant Guide
Part | Lubricant |
|---|---|
Gears | Molycote BR2 Plus |
General purpose | Almagard LE 3751 |
Lubrication
Lubricate according to the Lubrication Guide at each service occasion.
For more information, see Spare Parts section in ServAid - https://servaid.atlascopco.com.
Troubleshooting
Overheated Tool
The tool can handle any normal line jobs that an operator sustains with the proper adjustments.
The tool temperature can be influenced by the following parameters:
short cycle time
torque above rated
too low speed
very high prevailing torque
very soft joints
ambient temperature
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling information
Pos. | Part | Remarks | Recycle as |
|---|---|---|---|
1 | Configurable button | Plastic | |
2 | Front light | Electronics | |
3 | Screw | Metal, steel | |
4 | Handle compl. | Plastic (PA), Metal | |
5 | HMI Assembly | Electronics | |
6 | Trigger | Plastic PA, neodymium | |
7 | Spring | Steel | |
8 | Reverse button | Plastic PA, neodymium | |
9 | Screw | Metal, steel | |
10 | Mainboard compl. | Electronics | |
11 | Socket assembly | Metal, steel | |
12 | Protective nose nut | Metal, aluminum | |
13 | O-ring | Rubber, NBR | |
14 | Clutch module | Metal, steel, aluminum | |
15 | Gear module | Metal, steel | |
16 | Motor module | Electronics | |
17 | Phases Cables Motor | Electronics | |
18 | Magnet | Neodymium | |
19 | Clutch sensor board | Electronics | |
20 | Cable | Electronics | |
21 | Battery cables | Electronics | |
22 | Radio board | Electronics | |
23 | Battery holder | Metal, aluminum | |
24 | Screw | Metal, steel |