Residual Torque / Peak

This strategy evaluates the residual torque on a joint as the peak torque necessary to rotate the screw further.

Parameter

Description

Inspection Name

Name of the inspection.

Cycle start

Torque value from which the test operation starts.
The Cycle start must be ≤ Final angle monitoring torque value, and must be ≥ smartHEAD Min load value.
If Cycle start = 0, its value is automatically set to the smartHEAD Min load value.

Minimum torque

Lower torque limit value.

Maximum torque

Upper torque limit value.

Change screw

If the torque applied reaches this limit, the message Change screw is shown on the wrench display.

The Change screw must be ≥ Maximum torque.

Target torque

Torque target value.

Torque tolerance

Torque tolerance that defines the maximum torque and the minimum torque according to the Target torque previously specified.

Value is expressed in percentage (%).

Final angle monitoring torque

Torque value from which the angle measurement starts (usually set to 50% of the Target torque).
If Final angle monitoring torque = 0, its value is automatically set Cycle start value.

Target angle

Angle target value.

Torque units

Measurement unit set for the joint linked to the inspection.

Control mode

Method to define the torque limits from the following options:

  • Min/Max: the torque lower and upper limits are the values entered for the parameters Minimum torque and Maximum torque.

  • Target/Tolerance: the torque lower and upper limits are calculated according to the values of the parameters Target torque and Torque tolerance.

Torque correction coefficient

When extensions are used, the wrench measurement must be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.

When extensions are not used, Torque correction coefficient = 1.

Angle correction coefficient

When extensions cause additional wrench bending, the wrench angle measurement must be compensated to show a more accurate angle value.
To calculate the correction value, please refer to How to Calculate the Angle Correction.

When extensions are not used, Angle correction coefficient = 0.

Number of sample

Number of tests to run inside the inspection.
Maximum value: 1000.
If Number of sample = 0, the number of tests is infinite.
If Number of sample > 1, batch result OK only if all tests are OK.

Ratchet time

Starts when the torque goes below the Cycle start without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.

With this strategy, the breakaway point is not detected automatically. Therefore, this is a less objective method of evaluating residual torque. It may be used when the residual torque/time or torque/angle methods cannot be performed.

Torque vs Time

A

Minimum torque

B

Maximum torque

C

Torque peak

Define the torque limits to get an OK result.

If the Target angle value is not specified, the angle result is marked as Not Applicable.

If a Target angle value is specified, the residual torque result is measured at the specified angle (starting from the Final angle monitoring torque) instead of the peak torque:

Torque vs Angle

A

Minimum torque

B

Maximum torque

C

Target angle

During the test operation, LEDs, buzzer and vibration are activated as follows:

  • LED:

    • White LED: activated when the Cycle start is reached.

  • Buzzer:

    • The beep starts when the torque goes over the Cycle start value; the signal increases when the residual torque is detected / the tightening process has been completed.

  • Vibration:

    • Starts when the residual torque is detected if a Target angle is specified.

At the end of the test operation, LEDs, buzzer and vibration are activated as follows:

  • LEDs:

    • Green LEDs: torque result within the minimum and maximum limits.

    • Red LEDs: torque is outside the minimum and maximum limits range.

  • Buzzer

    • Two beeps indicate the end of the operation; if the final result is in the red area, the signal in continuous.
      To stop the buzzer, start a new tightening operation or press a button on the tool controller.

  • Vibration:

    • Stays active until the torque applied is released.