# ICB-A21-15-I06-HMI

## Battery-Powered Nutrunner

# Product Information

# General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

- Read all Safety Information delivered together with the different parts of the system.

- Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

- Read all locally legislated safety regulations regarding the system and parts thereof.

- Save all Safety Information and instructions for future reference.

In this Section

- Power Tool Information
- Safety Signal Words
- Warranty
- Website
- ServAid
- Safety Data Sheets MSDS/SDS
- Product Safety Video for Nutrunners
- Country of Origin
- Dimensional Drawings

# Power Tool Information

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.

# Safety Signal Words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

DANGER | DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING | WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION | CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE | NOTICE is used to address practices not related to personal injury.

# Warranty

- Product warranty will expire in 12+1 months after dispatch from Atlas Copco's Distribution Center.

- Normal wear and tear on parts is not included within the warranty.

  - Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tool maintenance typical for that period (expressed in time, operation hours or otherwise).

- The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

- Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

- To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

- Warranty repairs are performed only in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state-of-the-art preventive maintenance through its ToolCover contracts. For further information, contact your local Service representative.

For electrical motors:

- Warranty will apply, only when the electric motor has not been opened.

# Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

# ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

- Regulatory and Safety Information

- Technical Data

- Installation, Operation and Service Instructions

- Spare Parts Lists

- Accessories

- Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

# Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

# Product Safety Video for Nutrunners

Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video:

https://www.youtube.com/watch?v=FAh6yttvUpw

# Country of Origin

For the Country of Origin, please refer to the information on the product label.

# Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: https://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

# Overview

# General Description

Angle Cordless Nutrunner Tensor ICB-A is a small ergonomic one-handed tool, specifically designed for cramped area applications. With different torque sizes and built in EHMI display models, it has unique features including a rotating angle head and trigger. Tensor ICB-A is part of the Tensor IxB Family, which share an integrated controller platform. It has the full controller functionality inside the tool, allowing direct integration with station accessories and production system without the need of an intermediate physical controller box. This opens up a world of new opportunities.

# Features

- Integrated controller

- Low weight and compact design

- Rotatable trigger and angle head

- Models with Integrated EHMI display

- Rundown booster

- Optimized heat dissipation

- Dual antennas

# Benefits

- Increased ergonomics and accessibility

- One tool for many applications

- Quick installation and easy line rebalancing

- Easy to use- no extra training needed

- Continuous production and increased uptime

# System Functionality

The tool comprises an embedded controller for configurations of tightening programs, batches and other tool functionality, such as input and output signals.

By connecting the tool to a PC via USB, or by setting up a wireless connection to the factory network, the embedded controller can be accessed through the IxB Software web user interface.

# Product Essential Series: Tensor IxB

This video series covers a wide range of topics relating to the IxB tools, including provisioning licenses with FMSP, importing and exporting data, connecting to ToolsTalk 2 or ToolsNet 8, and much more:

Product Essential Series: Tensor IxB

# Tool Key

The IxB tool naming format can be used to describe functions and features of the tool. Below is an example tool name with corresponding tool key.

Position | Description | Key
--- | --- | ---
1 | Platform | I = IxB (integrated controller)
2 | Technology | C = Compact
3 | Powering | B = Battery
4 | Tool shape | A = Angle Q = Quick change (modular heads)
5 | Motor size |
6 | Tool generation |
7 | Max torque in Nm |
8 | Drive size | 06 = 1/4" 10 = 3/8" 13 = 1/2"
9 | Accessories | HMI = Human Machine Interface, display for tool configurations
10 | - | H = High torque accuracy L = Locked angle head Z = 110 degree angle head

# Tool Functionality

Position | Description
--- | ---
1 | Swiveling head (not applicable for Locked head tools -L)
2 | Front LED light
3 | LED indicators
4 | Reverse ring
5 | Adjustable tool trigger
6 | USB port
7 | IAM (SD card)
8 | Battery
9 | EHMI (Display with push buttons)

# Product Power Source

This product can be used with either a battery, or with an electrical power cable in combination with a power supply unit.

# Ambient Temperature

For best battery performance and life time, keep battery within temperature intervals.

Operating temperature, charge | +5 to +40 °C (+41 to +104 °F)
Operating temperature, discharge | 0 to +40 °C (+32 to +104 °F)
Transportation temperature | −20 to +40 °C (−4 to +104 °F)
Storage temperature | +10 to +25 °C (+50 to +77 °F)

Do not place battery in direct sunlight.

# Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

If the Technical Product Data is not available on either website, please contact the local Atlas Copco Customer Center for assistance.

# Accessories

# Accessory Information

Visit the tool's product page on ServAid for information about compatible accessories.

# Angle Head Extensions

From serial number A3791529 and on, the tool can be configured with Gear Front Attachment.

# EHMI Description

The EHMI (Extended Human Machine Interface) is located on the foot of the tool and comprises of three push buttons and a graphical display.

The display serves as a tool-integrated interface for the operator, showing a subset of the IxB Software web user interface.

The EHMI can be used to choose tightening programs and batch sequences, as well as display tightening results and progression within batch sequences.

Position | Name | Description
--- | --- | ---
1 | Display | Screen showing a subset of the IxB Software web user interface.
2 | Up button | Physical button for moving on-screen selection up.
3 | Select button | Physical button for confirming an on-screen selection, as well as to navigating back to the main menu (by pressing and holding for three seconds).
4 | Down button | Physical button for moving on-screen selection down.

In this Section

- The User Interface

# The User Interface

# Indicator Bar

The indicator bar is presented at the top of all menus. The icons in the indicator bar provides information on the elements listed below.

Icon | Description
--- | ---
| The wireless connection icon indicates the signal strength of the tool's factory network connection. When no connection is established, the icon is crossed out.
| The reverse ring icon indicates the position of the reverse ring on the tool, that is, the direction of rotation when the tool trigger is pushed. If the tool is disabled, the icon is crossed out.
| The battery icon Indicates the charge status of the battery attached to the tool.

The battery charge levels are listed below.

Battery Icon | Charge Level
--- | ---
| Full
| Medium
| Low
| Critically low
| Tool is running on internal backup battery
| No information available

# Main Menu

The main menu of the EHMI contains the following options:

Menu Item | Description
--- | ---
| The Tightening menu shows a list of all the tightening programs available in the tool.
| The Batch menu shows a list of all the batch sequences available in the tool.
| The Tool menu provides information on the tool.
| The Information menu provides information the EHMI itself.
| The Network menu provides information on the factory network that the EHMI is connected to, as well as signal strength history.

# LED Indicators

The LED ring of the tool is equipped with the following indicators:

Position | LED indicator | Main indication
--- | --- | ---
1 | Red status LEDs | Tightening result, NOK
2 | Green status LEDs | Tightening result, OK
3 | Yellow status LEDs | Can be configured in the IxB Software to indicate different events
4 | Blue LED | Can be configured in the IxB Software to indicate different events
5 | Direction LEDs | Tightening direction
6 | - | -
7 | Alarm LED | Error has occurred in the tool
8 | Battery LEDs | Battery charge status
9 | Wireless connection LED | Connection established

To configure the LED indicators, refer to IxB Software User Guide.

# Installation

# Installation Instructions

# Connecting to the IxB Software Web User Interface

1. Attach the power source to the tool. The red and green LED indicators, together with the direction LED indicators are flashing, showing that the tool is starting up. Wait until the battery LED, and one of the direction LED indicators are lit. The tool is now ready to operate.

2. Remove the cover of the tool's USB port.

3. Connect the tool to the USB port of the PC. Open a web browser and type in the address of the IxB Software user interface: 169.254.1.1.

Battery LED do not light when PSU is connected.

## Product Essentials Tutorials

https://www.youtube.com/watch?v=ffQHjRwbIgw

# Attaching the Electrical Power Cable

To attach the electrical power cable, see Product Instructions for Power Supply Unit 950.

# Attaching and Removing the Battery

1. Attach the battery to the tool and make sure that it is fastened correctly. The battery can be attached pointing forward or backward to get the best accessibility and balance.

2. To remove the battery, press the button on the battery and push it out.

# Initial Configuration

# EHMI Start-up Progress Indications

The information in this section is only valid for tools running IxB Software from version 3.7 and onwards.

When starting the tool, the EHMI will indicate if a software update is in progress by displaying the following messages:

- Check for software update

- Updating <module> App/Boot

- Starting controller

NOTICE

Do NOT pull the battery from the tool during the software update procedure. The tool can get damaged.

A module is a subsystem or component which is part of the IxB tool, and updated through the IxB Software.

Module (as shown on the display) | Description
--- | ---
MRT | Main board
MCB | Power module
FTS | Front transducer
EHMI | Extended HMI
BHMI | Basic HMI

If an error occurs during the software update, the following message will be displayed:

- Software update failed (errorId)

The errorId corresponds to error messages, as follows:

Id | Error Message | Description | Suggested Action
--- | --- | --- | ---
0 | None | - | -
1 | Module board info not valid | Module produced with incorrect data | Replace module
2 | Module device information not valid | Module produced with incorrect data | Replace module
3 | Module file corrupt | File system is corrupt | Replace IAM
4 | Module firmware not compatible with hardware | Software not compatible with hardware | Update to later release
5 | Module firmware file not found | File system is corrupt | Replace IAM
6 | Error when reading module firmware file | File system is corrupt | Replace IAM
7 | Communication timeout when trying to update module | Damage on the connector/cable or the module | Replace IAM
8 | Error when receiving data from module | Damage on the connector/cable or the module | Service the tool
9 | Unexpected reply from module | Damage on the connector/cable or the module | Service the tool
10 | Module unreachable | Damage on the connector/cable or the module | Service the tool
11 | Error when transmitting data to module | Damage on the connector/cable or the module | Service the tool
12 | System on backup battery | System is running on backup battery | Restart tool - do not remove battery or power adapter until update is complete

# Software Installation and Upgrade

For information about software installation and upgrade, refer to IxB Software User Guide.

# Tool Configuration

For information about establishing a wireless connection, installing licenses, configuring and assigning tightening programs, refer to IxB Software User Guide.

The link refers to the latest version of the software. User guides describing earlier versions of the software are available on ServAid.

# Operation

# Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

- Take frequent breaks and change work positions frequently.

- Adapt the workstation area to your needs and the work task.

  - Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  - Use workstation equipment such as tables and chairs appropriate for the work task.

- Avoid work positions above shoulder level or with static holding during assembly operations.

  - When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  - Take frequent breaks.

  - Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

- Adjust for a convenient field of vision that requires minimal eye and head movements.

- Use appropriate lighting for the work task.

- Select the appropriate tool for the work task.

- In noisy environments, use ear protection equipment.

- Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

- Minimize exposure to reaction forces.

  - When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Always use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  - When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  - When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

- In dusty environments, use a dust extraction system or wear a mouth protection mask.

# Configuration Instructions

# Buzzer

This tool is equipped with a buzzer, which can be configured to signal specific events or warnings.

For more information on the buzzer functionality and configuration, refer to IxB Software User Guide.

# Operating Instructions

# EHMI Operations

## Product Essentials Tutorials

https://www.youtube.com/watch?v=7UlLPb9hyrs

In this Section

- Enabling or Disabling the EHMI Select Button
- Events
- Tightenings
- Batch
- Viewing Tool Information
- Viewing EHMI Information
- Viewing Network Information

# Enabling or Disabling the EHMI Select Button

The EHMI Select button can be enabled or disabled in the IxB Software web user interface, refer to IxB Software User Guide.

# Events

Events in the system will generate event dialog boxes in the EHMI display, as well as in the IxB Software web user interface. To acknowledge events in the EHMI, press the Select button once.

Some events are not possible to acknowledge. They will show for three seconds before automatically disappearing from the display.

# Tightenings

The EHMI can be used to select the tightening program for the tool. The selection of a tightening program made on the EHMI overrides whatever task was set for the tool in the IxB Software web user interface. Only tightening programs stored in the IxB Software of the tool can be selected from the EHMI.

In this Section

- Selecting a Tightening Program
- Reading a Tightening Result

# Selecting a Tightening Program

1. If not in the main menu, press and hold the Select button until the main menu shows.

2. Press the Select button to open the Tightening menu.

3. Use the Up- and Down buttons to select a tightening program from the list. The number of the currently selected tightening program is marked white.

4. Press the Select button to confirm.

# Reading a Tightening Result

The tightening result is presented graphically with a result gauge. The gauge is divided into three parts indicating either an OK or NOK tightening. Field colors (red for NOK, green for OK) are only shown at tightening result.

Position | Name | Description
--- | --- | ---
1 | Final torque or final angle | Torque/angle when tightening program has concluded.
2 | Target torque or target angle | Torque/angle which was aimed for.
3 | Min limit | Indicates lower limit of OK tightening (min angle or min torque)
4 | Indicator | Gauge indicator showing the result on the scale
5 | Low field | Indicates NOK tightening due to low angle/torque
6 | Tightening program | Sequence number and name of the tightening program used
7 | OK field | Indicates an OK tightening
8 | Max limit | Indicates upper limit of OK tightening (max angle or max torque)
9 | Hi field | Indicates NOK tightening due to high angle/torque

# Batch

Batch sequences are used when operators need to perform a series of tightenings in a single job, and can be restricted to only follow a specific order in which the tightenings are performed. Batch sequences consist of one or more batches, and each batch consists of one or more tightenings.

The EHMI can be used to select the batch sequence for the tool. The selection of a batch sequence made on the EHMI overrides whatever task was set for the tool in the IxB Software web user interface.

In this Section

- Selecting a Batch Sequence
- Selecting a Batch Control Option
- Reading a Batch Result

# Selecting a Batch Sequence

1. If not in the main menu, press and hold the Select button until the main menu shows.

2. Use the Down button to cycle through the main menu items to the Batch menu.

3. Press the Select button to open the Batch menu.

4. Use the Up- and Down buttons to select the batch sequence from the list.

5. Press the Select button to confirm.

# Selecting a Batch Control Option

The EHMI can be used to control the progression of the batch sequence.

1. While in a batch sequence, press the Select button.

2. Use the Up- and Down buttons to select batch control option.

   Option | Description
   --- | ---
   Abort sequence | Aborts the entire sequence. Starts new batch sequence if parameter Lock tool on batch sequence complete is set to Off.
   Batch bypass | Aborts the current batch and starts the next batch in the sequence. Unfinished tightenings in the skipped batch are set to NOK.
   Batch reset | Resets the batch; starts again at the first tightening in the batch.
   Batch decrement | Returns to the previous tightening in the batch.
   Batch increment | Skips the current tightening, and moves to the next tightening in the batch. The skipped tightening is set to NOK.

3. Press the Select button to confirm.

Depending on the batch sequence parameters, the tool will lock when certain actions are accessed on the EHMI. For example, when the parameter Lock tool on batch sequence complete is set to On, the tool will lock when the batch sequence is aborted.

# Reading a Batch Result

The result view will display two rows of indicators, with the top row representing the number of batches in the batch sequence, and the bottom row representing the tightenings in a batch.

Position | Description
--- | ---
1 | Batch completed OK
2 | Tightening in progress
3 | NOK tightening
4 | Name of the currently active tightening program
5 | Name of the currently active batch
6 | Batch in progress
7 | Number of batches in the batch sequence
8 | Number of tightenings in the batch currently in progress

# Viewing Tool Information

1. If not in the main menu, press and hold the Select button until the main menu shows.

2. Use the Up- and Down buttons to cycle through the main menu items to the Tool menu.

3. Press the Select button to open the Tool menu.

4. Use the Up- and Down buttons to view the tool information.

The Tool menu provides the following information:

Tool Information | Description
--- | ---
Serial no | Tool serial number
Software version | Software version installed on the tool
Model | Tool model designation
Production date | Date when the tool was manufactured
Ordering number | Product number for ordering the tool
Max torque | Tool's maximum torque
Max speed | Tool's maximum speed
Gear ratio | Gear ratio of the tool shaft
Remaining tightenings | Approximate number of tightenings left before service of the tool is required
Service date | Date of the last service performed on the tool
Calibration date | Date the tool was last calibrated
Next calibration date | Date when the tool should be calibrated next

# Viewing EHMI Information

1. If not in the main menu, press and hold the Select button until the main menu shows.

2. Use the Up- and Down buttons to cycle through the main menu items to the Infomation menu.

3. Press the Select button to open the Information menu.

4. Use the Up- and Down buttons to view the EHMI information.

The Information menu provides the following data on the EHMI.

EHMI Information | Description
--- | ---
Software version | EHMI software installed and date of installation
Build date | Date when the EHMI software was built
Boot-code version | Version number of the boot-code
Updater version | Version number of the updater used
Board variant | Variant of the installed circuit board
Hardware rev. no | Revision number of the installed circuit board
Board serial number | Circuit board serial number
Language | Display language

# Viewing Network Information

1. If not in the main menu, press and hold the Select button until the main menu shows.

2. Use the Up- and Down buttons to cycle through the main menu items to the Network menu.

3. Press the Select button to open the Network menu.

4. Press the Select button again to open the Information menu.

5. Use the Up- and Down buttons to view the network information.

The Network menu provides the following information about the network that the tool is connected to:

Network Information | Description
--- | ---
Radio type | Type of radio (WLAN)
Configuration mode | Type of connection (DHCP)
IP address | IP address of the tool
Subnet mask | IP address subnet mask
Gateway | Connection gateway
Primary DNS server | Primary DNS server address
Secondary DNS server | Secondary DNS server address
Domain name | Domain name (can be empty)
Host name | Host name (tool)
Channel list | Available Wifi channels that can be selected
Active channel | Channel currently in use

Viewing Signal Strength History

1. If not in the main menu, press and hold the Select button until the main menu shows.

2. Use the Up- and Down buttons to cycle through the main menu items to the Network menu.

3. Press the Select button to open the Network menu.

4. Press the Down button to reach the Signal strength history option, and press the Select button. The graph can be used to detect potential connection blind spots for the tool on a production line.

# Tool Calibration

For information on calibration of this tool, refer to IxB Software User Guide.

The link refers to the latest version of the software. User guides describing earlier versions of the software are available on ServAid.

# Adjusting the Tool Trigger

The tool trigger has 36 positions and can be rotated 360° to optimize handling position for the operator.

To lock the tool trigger in position, tighten the screw on the opposite side of the trigger, using a 1.5 mm hex key.

# Tightening Program Selection Indication

The indicators in the LED ring can be configured to show the currently selected tightening program in a sequence (1−6). The function must be activated in the IxB Software web user interface.

1. To show the currently selected program in a sequence, turn the reverse ring to the left. The LED of the tightening program is displayed from left to right and top to bottom, as shown below. If the currently selected tightening program has a position in the sequence which is greater than six, no LED indicator will be lit.

2. Turn the reverse ring to the right and push the tool trigger to run the tightening program. The result (OK / NOK) is displayed on the LED ring.

3. To show the selected program again, turn the reverse ring to the left.

The result for a loosening will be displayed as normal. If the reverse ring is turned to the right after a completed loosening then the selected tightening program will be shown on the LED ring.

# LED Indicator Flash Patterns

The standard flash patterns of the tool's LED indicators are shown below. To configure the LED indicators, refer to IxB Software User Guide.

LED indicator | Light behavior | Status
--- | --- | ---
Tightening direction Red and green | Both directions steady Flashing | Tool is starting up.
Battery and tightening direction | Steady | Tool has started and is ready to operate.
Tightening direction | Both directions flashing | Tool is starting up after software update.
Tightening direction | Both directions flashing eight times, followed by steady light for half a second. This flash pattern will be repeated until the tool automatically performs a restart. | Indicates one of the following: Invalid data on IAM Error during tool software update Rescue mode IAM is missing For more information on error messages, refer to IxB Software User Guide.

# Tightening

As the tightening torque increases, the reaction force builds up equally. Make sure that the tool is in correct working order and correctly programmed. Unexpected behavior from the tool may result in operator injury.

## Rotation Direction for the Tightening

Check that the tool is in the correct running direction by:

- Turning the reverse ring to the right to set the tightening direction to clockwise (CW).

- Turning the reverse ring to the left to set the tightening direction to counterclockwise (CCW).

# Rotating the Swiveling Head

Not applicable for tool models with locked head (-L).

1. Pull up the adjustable ring.

2. Rotate the head to desired position.

3. Release the adjustable ring. Make sure the ring has gone down all the way before pushing the tool trigger.

# Rotating Trigger and Swiveling Head

# Battery Charge LED Indicator

The tool is powered by a Lithium-ion battery. The battery capacity is dependent on the battery model and the type of work performed with the tool.

The battery LED indicator on the tool indicates the battery's State of Charge (SOC). It is shown by three bars indicating the remaining capacity, as follows:

Battery charge indicator | Remark
--- | ---
3 white bars | Full charge.
2 white bars | High charge.
1 white bar | Medium charge. Charge battery, when possible.
1 red bar | Low charge. Charge battery.
1 red bar, flashing | Critical level, not possible to perform tightening. Charge battery
All bars flashing white | Tool is running on the backup battery.

For information about the battery charge and health indicator located on the battery itself, refer to the Product Instructions for the battery model in question.

## Product Essentials Tutorials

https://www.youtube.com/watch?v=vIzJvQ__ZEc

# Service

# Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

# Transferring Configurations with IAM

The Intelligent Application Module (IAM) has the form factor of an SD card. The card contains all the current network configurations and settings.

In case of a tool failure, the card can be transferred to a new tool and all functionality remains the same. When the card is transferred, the new tool will be updated to the software on the card. It is good practice to make sure the new tool is already running the same software version as the old tool, to minimize the risk of data loss.

Note that the saved results associated with the tool will be lost when the card is transferred to another tool. The MAC-address is associated with the card, not with the tool itself. When transferring a card to a new tool, the tool's MAC-address will therefore be updated.

IAM can not be used for anything but storing the tool configuration data and software. Reformatting the card, as well as manipulating the data on the card through other means than IxB Software or ToolsTalk Service 2, will result in an unusable card.

## Product Essentials Tutorials

https://www.youtube.com/watch?v=zB0QcQSdsz8

# Maintenance Instructions

# Overhaul

Have the tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the tool is maintained. Service must only be carried out by qualified personnel who have been trained for service on IxB tools.

The electric motor is a sealed unit and may under no circumstances be opened by anyone else than Atlas Copco Industrial Technique AB. If it is judged that the electric motor is defect or in need of service, the complete motor unit should be returned to Atlas Copco Industrial Technique AB for exchange. Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be serviced.

Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum 250.000 tightenings, depending on which occurs sooner. More frequent overhaul may be needed if the machine is used in heavy-duty operations. If the machine is not working properly, it should immediately be taken out of service for inspection.

When dismantling the tool always use the specially designed service tool(s) recommended in the Spare Parts section on ServAid - https://servaid.atlascopco.com.

# Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information in Preventive Maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

- Clean appropriate parts accurately.

- Replace any defective or worn parts.

# Backup Battery Maintenance

The tool includes an internal backup battery. The backup battery is used, for example, to keep the radio communication active during exchange of the main battery. The backup battery gives approximately 20 seconds to exchange the main battery, before the tool shuts down.

Always connect a newly manufactured tool to a main battery and power it up for two hours to charge the backup battery.

When using software versions prior to the versions listed in below table, replace the backup battery at least every 12 months. The replacement procedure must be carried out by a qualified service technician. A replaced backup battery is to be recycled according to the Recycling Instruction.

With software releases according to below table, replace the backup battery every third year. The increased service interval applies to a fresh battery used only together with the software versions in below table. If the backup battery already is close to 12 months old, it is recommended to replace the backup battery when updating to the new software.

TBP/TBP-S | SRB31 | SRB81 | IxB
Version 2.1.3 or later | Version 1.3.15 or later | Version 1.4.0 or later | Version 3.10.4 or later

## Storage Conditions

- The backup battery lifetime is negatively affected by extreme temperatures. Store the tool in an environment with an ambient temperature between 0 - 30 °C. Do not keep spare backup batteries in storage.

- If a newly manufactured tool is to be kept in storage, make sure to power it up for at least two hours before putting it in storage.

- While in storage, make sure to power on the tool at least every five months to recharge the backup battery. The tool must be powered on for at least two hours each time.

# Lubrication Instructions

# Lubricant Guide

Part | Lubricant
--- | ---
Gears | Molycote BR2 Plus
Angle gears | Atlas Gear Grease 270
Reverse ring | Atlas Gear Grease 270
Rotating tool trigger | Atlas Gear Grease 270
General purpose | Almagard LE 3751

# Lubrication

Lubricate according to the Lubrication Guide at each service occasion.

For more information, see Spare Parts section in ServAid - https://servaid.atlascopco.com.

# Troubleshooting

# Events and Error Codes

For a full list of tool event and error codes, refer to IxB Software User Guide.

# Overheated Tool

The tool can handle any normal line jobs that an operator sustains with the proper adjustments.

The tool temperature can be influenced by the following parameters:

- short cycle time

- torque above rated

- too low speed

- very high prevailing torque

- very soft joints

- ambient temperature

# Recycling

# Environmental Regulations

When a product has served its purpose, it must be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries may contain hazardous substances that can cause serious harm to the environment, human health, and safety if not handled correctly. Do not dispose of batteries in household waste. Batteries must be collected separately for recycling and must be placed in a battery recycling bin. This product and its information meet the requirements of the Battery Regulation (EU) 2023/1542 and must be handled in compliance with the regulation. Batteries are marked with a crossed-out wheeled bin symbol without a single black bar underneath. The battery must be recycled either according to local regulations or sent to your local Atlas Copco Customer Center for handling. Batteries must be handled by trained personnel only. By returning used batteries through proper collection channels, you help prevent environmental harm and enable the recovery of valuable raw materials.

# Recycling Instruction

Pos. | Part | Remarks | Recycle as
--- | --- | --- | ---
1 | Angle head with cap nut |  | Metal, steel
2 | Front light shield |  | Plastic, other, PA
3 | Front light |  | Electronics
4 | LED light tunnel | 2 pcs | Plastic, other, PA
5 | HMI glass |  | Plastic, other, PC
6 | Transducer |  | Electronics
7 | HMI |  | Electronics
8 | Reverse ring |  | Metal, aluminum and rubber, nitril
9 | Trigger ring |  | Plastic, other, PA
10 | Trigger |  | Metal, steel
11 | Trigger handle |  | Plastic, other, PA
12 | Gear module |  | Metal, steel
13 | Gear house |  | Metal, steel
14 | Sleeve |  | Metal, aluminum
15 | Handle grip |  | Plastic, other, PA
16 | Handle ring |  | Rubber, nitril
17 | Cap nut |  | Metal, steel
18 | Motor |  | Metal, neodymium
19 | Lid |  | Plastic, other, PA
20 | Cover |  | Plastic, other, PA
21 | Screw | 5 pcs | Metal, steel
22 | EHMI button |  | Rubber, nitril
23 | Screw | 4 pcs | Metal, steel
24 | EHMI module (display) |  | Electronics
25 | EHMI flexboard |  | Electronics
26 | Foot |  | Electronics
27 | Backup battery |  | Battery, Li-ion
28 | Power module |  | Electronics
29 | Screw | 4 pcs | Metal, steel