一般重点

在程序工作区中。

使某些文本元素脱颖而出，或突出显示。

文字为粗体

图形用户界面 (GUI) 项目

选择功能按钮。

对在图形用户界面 (GUI) 屏幕上找到的项目的任何引用（例如：命令按钮、图标名称和字段名称）。

文字为粗体

图形用户界面 (GUI) 路径 >

通常，在图形用户界面 (GUI) 的顶部。

导航辅助工具，可在图形用户界面 (GUI) 中跟踪位置。

例如：控制器 > 程序 > 编辑

用户输入

输入程序的说明。

用户输入的任何文本

文字为粗体

文件名

输入导出的文件名。

文件被导出或导入系统中

文字为粗斜体

变量和参数名称

输入导出的名称。

变量和参数名称（非值）。

文字为斜体

变量和参数值

输入导出的值。

变量和参数值。

文字为粗体大写

系统输出

Client.Domain.Models.ExportImportConfiguration

系统输出的任何文本。

文字为等宽字体

外部链接

指向具有与文档或主题内容相关的信息的外部站点的链接。这些可能包括：

• 产品技术数据

• 尺寸图

• 附件

• 产品特定信息

可选文本到外部站点

内部文档链接

• 相关信息 – 指向与当前主题直接相关的信息的链接 ，并且需要考虑进行某些配置。

• 在本部分 – 指向本部分所有主题的链接 ，这在理解功能或配置时可能有用。

如果可用，这些链接将显示在文本下方。

可选文本到内部内容

添加

添加一个附加项。

移除

移除一个项目。

省略号

编辑项目。

返回

返回之前的视图。

向上滚动

向下滚动

在相对于屏幕过长的列表中进行移动。

最大化

最小化

通过参数最大或最小化某区域。

返回（到列表中的）（开始处）

（在列表中）返回

在列表的页面中向后移动。

前进（到列表中的）（末尾处）

前进（在列表中）

在列表的页面中向前移动。

关闭

点击以关闭窗口。

注意

表示参数配置错误的标记。

警告

关于受伤风险的警告标志。

验证程序

点击检查程序是否有效。

下载手册

点击下载手册。

返回主页

进入主菜单屏幕。

转至结果

进入实时结果屏幕。

返回

返回上一个视图

向前

继续

上移

下移

在列表中上移或下移。

回车

确认选定的选项。

更多

附加信息或操作。

下一页

前往下一个视图。

上一页

前往上一个视图。

Wi-Fi 连接状态

连接到 Wi-Fi

Wi-Fi 连接状态

未连接到 Wi-Fi

ToolsNet 连接状态

连接到 ToolsNet

ToolsNet 连接状态

未连接到 ToolsNet

名称

手动模式步骤

步骤字符串名称

未使用，因为手动模式不会生成任何结果。

默认手动液压 (bar)

1000

当系统启动后第一次运行手动模式时，用于填充手动模式设定压力窗口。

默认手动压力确保操作员不只是重复使用早期手动模式运行的压力。将默认压力设为一个适合您的应用的值。一旦使用手动模式，系统将假定这是适合当前操作的压力。最后使用的压力将用作手动模式压力，直到系统断电。始终可以在控制器 GUI 中更改目标压力。

最大系统液压

1980

使用此配置时允许的最高压力目标。

系统正在使用其所连接的装置的最低最大压力。如果任何连接的装置有一个较低的最大压力，则增压将在该压力水平处停止。

开始和结束点

多步骤程序的开始和结束点。所有步骤必须放在这两个点之间。

显示步骤属性

点击步骤以显示属性。

关闭步骤属性

点击拧紧区的任意处以关闭属性菜单。

删除步骤

点击步骤属性然后点击菜单底部的删除。

步骤错误

当验证错误出现在步骤中时，该步骤将被标记。注意，当步骤属性打开时，导致错误的参数也将被标记。点击红色标记以了解有关错误的详细信息。

禁止位置

如果不认可某一步骤的特定位置，则占位符图标将不会显示。

名称

User name of the step configuration, written in the xml report file and reported in the step Results.

螺栓尺寸

M36 ^a

mm

The size of the bolt for the intended configuration. The bolt size is compared to the connected tool and if it does not match, an invalid configuration event is emitted.

The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tool sizes are not displayed in the list under Tasks > Assembly or Tasks > Batch Assembly.

Tensioner type

Flange bolt

Tensioner type must match the connected tensioner. The string is compared to the string that identifies the type of tensioner which is programmed in the tensioner during its production. The string is case sensitive when compared to the string in the tensioner.

The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tensioner types are not displayed in the list under Tasks > Assembly or Tasks > Batch Assembly.

Min nut rotation angle

40

度

The minimum nut rotation angle for an OK tensioning.

The field can be left empty if the tensioning process does not depend on minimum tightening angle.

Max nut rotation angle

度

The maximum nut rotation angle for an OK tensioning.

The field can be left empty if the tensioning process does not depend on the maximum tightening angle.

Angle approval

Approve last angle

Controls the behavior of the angle measurement when re-tensioning after NOK result. Choices are:

• Approve last angle: Each attempt will validate the angle result regardless of earlier angles.

• Approve angle sum: Summarizes the angles from earlier attempts that are done before angle evaluation for OK/NOK results.

For configurations that require max angle, it is recommended to use only the last angle.

For configurations that require min angle, use angle summarization in order to consider the sum of all attempts for OK/NOK results.

For configurations that define an angle range, consider which behavior applies for the job the that the configuration is tailored for.

Use clamping force estimation

开启

Controls which clamping force estimation is used for the result.

On -> Clamping force estimation is used: tensioning force – Estimated Initial mean settlement

Off -> clamping force is calculated according to Load Transfer Factor equation: tensioning force / (1.01 + (bolt diameter / clamping length))

The Atlas Copco (AC) Load Transfer Factor (LTF) equation utilized in the STS is for use on ‘Flange’ connected joints only. Do NOT use on foundation style joints.

Clamping length

mm

The height of the flange, i.e. the distance between the nuts on each side of the flange.

Active when: Use clamping force estimation is ’Off’.

Visible if Use clamping force estimation is ’Off’.

Estimated initial mean settlement

99

kN

An estimation of the average force loss when releasing the pressure.

Active when: Use clamping force estimation is ’On’.

Visible if Use clamping force estimation is ’On’.

It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.

Estimated initial max settlement

155

kN

An estimation of the maximum force loss when releasing the pressure.

Active when: Use clamping force estimation is ’On’.

Visible if Use clamping force estimation is ’On’.

It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.

Min required average clamping force

510

kN

The minimum average clamping force for all bolts on the flange used in flange summary section in the xml report.

Active when: Use clamping force estimation is ’On’.

Visible if Use clamping force estimation is ’On’.

It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.

Batch job report type

常规

Controls the flange summary generation in the xml reports:

• 常规： The evaluation of the flange, OK/NOK is based on the bolts run in one batch assembly job.

• First round: The flange summary fields for the first round are populated.

• Second round: The flange summary fields for the first and second round are populated.

Taylored for Vestas xml report requirements: First round, Second round, User General for Service jobs.

Angle sensor reset force

100

kN

The force at which the angle measurement reference for 0 degrees is set.

The expected angles are calculated depending on the force increase from the angle sensor reset force to Min bolt tensioning pressure. This evaluates to different pressures depending on the tensioner size, see the table in the section Pressures for Different Tensioner Sizes.

The larger the tensioner is, the higher the angle reset force must be set, due to issues with control of low pressures in installation check step. This is necessary in order to avoid overshooting of Installation check hydraulic pressure higher than pressure equivalent of angle sensor reset force.

Min bolt tensioning pressure

1900

Bar

The min pressure for an OK tensioning result.

The pressure control in the system will set a target value higher than the Min bolt tensioning pressure to avoid pressure drop ending in a NOK result. See the picture in the section Hydraulic Pressure Target Window.

Max system hydraulic pressure

1980

Bar

The highest pressure the pressure control in the hand controller allows for this configuration.

The actual max pressure is the lowest of the max pressures in the pump and tensioner and the Max system hydraulic pressure of the configuration.

Min bolt tensioning force

698

kN

Force equivalent of the Min bolt tensioning pressure parameter.

Value manually calculated from bolt pressure. This value is written in the xml report files, but it is not used by the hand controller's software.

安装检查清单

20

Nm

The required torque for an acknowledged installation check.

Installation check torque duration

1.0

S

The required time the Installation check torque must be applied for an acknowledged installation check.

最终拧紧目标扭矩

100

Nm

The required torque for an acknowledged tightening of the nut.

拧紧扭矩结果

1.0

S

The required time the Tightening target torque must be applied for an acknowledged tightening of the nut.

Tightening unexpected clockwise rotation detection angle

5

度

The maximum allowed change of the nut rotation angle in clockwise direction when the process is waiting for pressure release.

To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^b

Tightening unexpected counter clockwise rotation detection angle

5

度

The maximum allowed change of the nut rotation angle in counter clockwise direction when the process is waiting for pressure release.

To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^c

Installation check hydraulic pressure

20

Bar

The pressure set point for installation check.

The installation check pressure fixes the tensioner to the flange during the installation check.

The installation check pressure, including overshoot, must not exceed the pressure equivalent of Angle reset force.

Hydraulic pressure set point factor

1.025

The actual set point for the pressure regulation is calculated as follows:

Min bolt tensioning pressure times Hydraulic pressure set point factor. See the picture in the section Hydraulic Pressure Target Window.

When pressing and holding the pressurization button, the system is pressurized, the pressure will be held inside a pressure window above Min bolt tensioning pressure.

M36

100

272

M42

100

198

M48

100

151

M56

100

109

M64

100

83

M72

100

64

M36

100

272

M42

100

198

M48

150

226

M56

200

219

M64

200

166

M72

250

161

名称

User name of the step configuration, written in the xml report file and reported in the step Results.

螺栓尺寸

M36 ^a

mm

The size of the bolt for the configuration intended for it. The bolt size is compared to the connected tool and if it does not match, an invalid configuration event is emitted.

The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tool sizes are not displayed in the list under Tasks > Bolt Service or Tasks > Batch Bolt Service.

Tensioner type

Flange bolt

Tensioner type must match the connected tensioner. The string is compared to the string that identifies the type of tensioner which is programmed in the tensioner during its production. The string is case sensitive when compared to the string in the tensioner.

The controller GUI filters out the configurations that fit the connected tools. Configurations made for other tensioner types are not displayed in the list under Tasks > Bolt Service or Tasks > Batch Bolt Service.

Max delta nut rotation

13

度

The max total allowed rotation of the nut for the bolt service process, i.e. the maximum nut rotation in tightening direction compared to the starting point.

See also section Bolt Service Process.

Min delta nut rotation

0

度

The minimum actual nut rotation that is allowed for the bolt service process.

Min delta nut rotation and max delta nut rotation create a range of accepted result of the bolt process, e.g. 0.13 - the nut needs to return to its original position (Min delta nut rotation = 0) but must not rotate more than 13 degrees in the tightening direction Max delta nut rotation = 13). A value < 0 for Min delta nut rotation allows that the nut does not return completely to the original position.

Use clamping force estimation

开启

Controls which clamping force estimation is used for the result.

On -> Clamping force estimation is used: tensioning force – Estimated Initial mean settlement

Off -> clamping force is calculated according to Load Transfer Factor equation: tensioning force / (1.01 + (bolt diameter / clamping length))

The Atlas Copco (AC) Load Transfer Factor (LTF) equation utilized in the STS is for use on ‘Flange’ connected joints only. Do NOT use on foundation style joints.

Clamping length

mm

The height of the flange, i.e. the distance between the nuts on each side of the flange.

Estimated initial mean settlement

99

kN

An estimation of the mean force loss when releasing the pressure.

Active when: Use clamping force estimation is ’On’.

Visible if Use clamping force estimation is ’On’.

It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.

Estimated initial max settlement

155

kN

An estimation of the maximum force loss when releasing the pressure.

Active when: Use clamping force estimation is ’On’.

Visible if Use clamping force estimation is ’On’.

It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.

Min required average clamping force

510

kN

The minimum average clamping force for all bolts on the flange used in flange summary section in the xml report.

It is used in the xml report generation. The value depends on the tensioner size and the type of the flange.

Batch job report type

常规

Controls the flange summary generation in the xml reports:

• 常规： The evaluation of the flange, OK/NOK is based on the bolts run in one batch assembly job.

• First round: The flange summary fields for the first round are populated.

• Second round: The flange summary fields for the first and second round are populated.

Nut loosening attempt count torque

75

Nm

The torque limit for a loosening attempt. If the number of attempts passes Nut loosening number of attempts, the bolt service process prompts the user to tighten the bolt again because it was not possible to loosen it.

Nut loosening number of attempts

3

The number of attempts with torque higher than Nut loosening attempt count torque before prompting the user to tighten the nut again since it was not possible to loosen it.

Nut loosening min loosening angle

10

度

The required loosening angle for an acknowledged bolt service operation.

Angle sensor reset force

100

kN

The force at which the angle measurement reference for 0 degrees is set.

The expected angles are calculated depending on the force increase from the angle sensor reset force to Min bolt tensioning pressure. This evaluates to different pressures depending on the tensioner size, see the table in the section Pressures for Different Tensioner Sizes.

The larger the tensioner is, the higher the angle reset force must be set, due to issues with control of low pressures in installation check step. This is necessary in order to avoid overshooting of Installation check hydraulic pressure higher than pressure equivalent of angle sensor reset force.

Min bolt tensioning pressure

1900

Bar

The min pressure for an OK tensioning result.

The pressure control in the system will set a target higher than the Min bolt tensioning pressure to avoid pressure drop ending in a NOK result. See picture in the chapter Hydraulic Pressure Target Window.

Max system hydraulic pressure

1980

Bar

The highest pressure the pressure control in the hand controller allows for this configuration.

The actual max pressure is the lowest of the max pressures in the pump and tensioner and the Max system hydraulic pressure of the configuration.

Min bolt tensioning force

698

kN

Force equivalent of the Min bolt tensioning pressure parameter.

Value manually calculated from bolt pressure. This value is written in the xml report files, but it is not used by the hand controller's software.

安装检查清单

20

Nm

The required torque for an acknowledged installation check.

Installation check torque duration

1.0

S

The required time the Installation check torque that must be applied for an acknowledged installation check.

最终拧紧目标扭矩

100

Nm

The required torque for an acknowledged tightening of the nut.

拧紧扭矩结果

1.0

S

The required torque for an acknowledged tightening of the nut.

Tightening unexpected clockwise rotation detection angle

5

度

The maximum allowed change of the nut rotation angle in clockwise direction when the process is waiting for pressure release.

To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^b

Tightening unexpected counter clockwise rotation detection angle

5

度

The maximum allowed change of the nut rotation angle in counter clockwise direction when the process is waiting for pressure release.

To avoid the risk of nut rotation while the system waits for pressure release, activate automatic pressure release (see section Tool Configuration). ^c

Installation check hydraulic pressure

20

Bar

The pressure set point for installation check.

The installation check pressure fixes the tensioner to the flange during the installation check.

The installation check pressure, including overshoot, must not exceed the pressure equivalent of Angle sensor reset force.

Hydraulic pressure set point factor

1.025

1.025

The actual set point for the pressure regulation is calculated as follows:

Min bolt tensioning pressure timesHydraulic pressure set point factor. See the picture in the section Hydraulic Pressure Target Window.

When pressing and holding the pressurization button, the system is pressurized, the pressure will be held inside a pressure window above Min bolt tensioning pressure.

泵电机超时

30

秒

泵电机冷却定时器，也控制液压油回流阀。当定时器到期且液压回流阀关闭时，泵电机停止。

当压力释放时，液压油回流阀打开，电机运行 6 秒钟。然后泵电机超时开始，当超时结束时，阀门关闭，电机停止。

当系统在温暖条件下使用时，如果电机停止，液压油可能过热。

对于较大的拉伸器，将液压油输送回泵的油箱可能需要至少 6 秒钟以上。

自动压力释放

关闭

当自动压力释放开启时，在根据设置拧紧螺母时，压力自动释放 - 拉伸完成。

施加所需扭矩和所需时间后，当扭矩放松时，压力释放。请参阅“拉伸过程”一节中的拉伸过程图。

此参数的建议设置为开启，原因如下：

• 它带来了更清洁的过程。

• 在等待压力释放的过程中，它可以避免角度错误检测。

PFExport__<Tool name>_<Time stamp>_Events.csv

以分号分隔的文件，其中包含以下信息：

• 严重性：事件类型

• 日期和时间：事件发生时的时间戳

• 代码：事件 ID

• 说明：对事件的简短描述

• 虚拟站点：虚拟站点 ID

PFExport__<Tool name>_<Time stamp>_Results.csv

以分号分隔的文件，其中包含以下信息：

• 塔式数据：批量装配或批量服务作业中的法兰身份。

• 程序 ID

• 螺栓尺寸

• 日期和时间：结果发生时的时间戳

• 操作员 ID

• 操作员数据

• 操作员公司

• 软件版本：拉伸螺栓时控制器上运行的软件版本。

• 拉伸器自定义标识符：可选，由客户设置并存储在拉伸器中。

• 泵自定义标识符：可选，由客户设置并存储在泵中。

• 拉伸器类型：从拉伸器中的生产数据中获取。

• 螺栓数量：法兰上的螺栓数量，由操作员在开始批量作业时输入。

• 螺栓数据

• 螺母拧松最小拧松角度：拉伸服务步骤参数类型的多级步骤配置。仅当结果与螺栓服务操作相关时显示。

• 预估初始平均沉降量 (kN)：用于估计夹紧力的术语。

• 预估初始最大沉降量 (kN)：仅从配置直接写入报告。

• 所需的最小平均夹紧力 (kN)：用于评估整个法兰结果的平均夹紧力的术语。

• 使用的夹紧力方法：

  估算：残余力使用预估初始平均沉降量估算。

  计算：残余力使用夹紧长度和荷载传递系数方程计算。

• 螺栓编号

• 状态：拉伸的最终结果，状态为 OK 或 NOK。

• 拉伸尝试次数：当螺栓失效并重新拉伸时，尝试次数增加。

• 装配位置：与螺栓编号相同。

• 压力 (bar)：拧紧螺母时的压力，即满足规定的扭矩条件时的压力。

• 力 (kN)：拧紧螺母时的力，即满足规定的扭矩条件时的力。

• 角度：拧紧螺母所产生的角度。

• 扭矩：满足扭矩条件时施加的扭矩。

• 残余力 (kN)：残余力估算：施加的压力 - 估算的平均沉降量。

• 最小残余力 (kN)：螺栓的最小残余力基于配置字段估算的初始最大沉降量。

• 重新拧紧角度 (°)：螺栓服务期间，螺母从其原始位置旋转的总角度。

• 拧松角度 (°)：螺栓服务期间，螺母拧松的角度。

• 拧松扭矩 (Nm)：记录第一次螺母拧松运动时施加的扭矩。

• 拧松压力 (bar)：记录第一次螺母拧松运动时的液压。

• 拧松力 (kN)：与拧松压力相对应的力。

• 反冲角 (°)：在螺母拧松和螺母拧紧之间，拉伸器机构和套筒-螺母对准时的机械间隙。

• 泵序列号

• 泵订购号

• 拉伸器序列号

• 拉伸器订购号

ExportInfo.txt

有关工具设置和工具软件的信息。

settings/settings.zip

一个包含所有拧紧程序和批次设置、配件配置和工具设置的二进制文件，例如：语言、扭矩单位、日期和时间，以及结果视图。

atlas_tool_i.zip

工具日志（用于调试）

atlas_sys_i.zip

来自 IT 应用的日志文件

atlas_subsystems_info.zip

有关子系统软件的信息

atlas_plc.zip

PLC 配置

jsonConfigurations.zip

多步骤拧紧和拧松程序

1

Heading（标题） - 描述事件发生在系统的哪个部分。

2

Event name（事件名称） - 对事件进行的简短描述。

3

Code（代码） - 具有唯一性的四位数字编号，用于区分事件。

4

Module（模块） - 描述事件发生在系统的哪个部分。

5

Type（类型） - 信息、警告或错误。

6

Time（时间） - 事件发生的日期和时间。