Product Information

• General Information
  • Power Tool Information
  • Safety Signal Words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Product Safety Video for Nutrunners
  • Country of Origin
  • Dimensional Drawings
• Overview
  • General Description
  • Features
  • Benefits
  • System Functionality
  • Product Power Source
  • LED Indicator (HMI)
  • Tool Functionality
  • Ambient Temperature
  • Memory Capacity
  • Technical Product Data

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Power Tool Information

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire in 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tool maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are performed only in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state-of-the-art preventive maintenance through its ToolCover contracts. For further information, contact your local Service representative.

For electrical motors:

• Warranty will apply, only when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Product Safety Video for Nutrunners

Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video:

https://www.youtube.com/watch?v=FAh6yttvUpw

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• General Description
• Features
• Benefits
• System Functionality
• Product Power Source
• LED Indicator (HMI)
• Tool Functionality
• Ambient Temperature
• Memory Capacity
• Technical Product Data

General Description

The TBP Cordless Pulse Tool is a true game changer. It's a battery powered, low reaction pulse tool with maximum flexibility and high torque. Thanks to the DuraPulse technology the tool uptime is increased and keeps it on the line instead of the tool crib. With TorqueBoost, active cooling and advanced motor steering, the torque build up is fast with reduced hours per production unit and the tool has high productivity. With the lowest vibration levels in the market, the TBP reduces operator fatigue and injuries.

Features

• DuraPulse technology with new sealing and air separator

• High torque

• Excellent ergonomics with low vibrations and reaction force

• Cooling system to prevent the tool from over-heating

• Easy to set up and assign Virtual Station with Power Focus 6000

• Buffer battery

• Dual antenna

• Rapid Backup Unit (RBU) functionality

Benefits

• Increased uptime – up to 5 times

• Reduces operator injuries and fatigue

• One-handed operation

• High performance

• Less down-time in production

System Functionality

The POWER FOCUS system sends the tightening program and the batch size to the tool, where it is stored and executed. The tightening result is then sent back to the POWER FOCUS. See schematic figure below.

The tool has the same basic functionality as other tools, but due to the nature of the wireless communication, where the tightening data is stored in the tool, all features in the POWER FOCUS software may not be available for this tool.

A	Tightening program
B	Result

Product Power Source

This product can be used with either a battery, or with an electrical power cable in combination with a power supply unit.

LED Indicator (HMI)

For more information, see LED Indicator Flash Patterns.

Tool Functionality

The tool is equipped with LED indicators (HMI) that can be configured to output signals related to events, and a buzzer. There are also a number of standard LED warning configurations programmed into the tool.

Ambient Temperature

For best battery performance and life time, keep battery within temperature intervals.

Do not place battery in direct sunlight.

Memory Capacity

The tool can log up to 2000 results in the tool.

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Installation

• Installation Requirements
  • Setup Quick Guide
  • Installation
• Installation Instructions
  • Torque Adjustment
  • Rapid Backup Unit
  • Tool Conversion
  • Attaching the Electrical Power Cable
  • Attaching and Removing the Battery
• Initial Configuration
  • Tool Calibration
  • Tool Configuration

Installation Requirements

• Setup Quick Guide
• Installation

Setup Quick Guide

This quick guide uses the residual torque method for parameter settings. There are other methods, although they are not covered here.

During the setup of parameter settings the torque installed may be higher or lower than presented on the POWER FOCUS display screen. The Residual Torque Correlation Factor (RTCF) affects the presented value, make sure to check the residual torque with an ST Wrench or similar if the joint settings are done with parts in ongoing production.

Installation

For installation guideline, see Power Focus 6000 user guide.

Installation Instructions

• Torque Adjustment
• Rapid Backup Unit
• Tool Conversion
• Attaching the Electrical Power Cable
• Attaching and Removing the Battery

Torque Adjustment

For installation of the torque adjustment, see Power Focus 6000 Configuration manual.

The torque adjustment factor is stored in non-volatile memory in the tool. Any changes made to the torque adjustment factor in the POWER FOCUS 6000 will update the stored value in the tool.

Rapid Backup Unit

The Rapid Backup Unit (RBU) has the form factor of an SD card. The RBU contains all the current network configurations and settings. During the installation and configuration some of the parameters are saved on the card. In case of a failure, it is a quick task to remove the card and put it into a new tool and all functionality remains the same.

When the RBU is transferred from one tool to another, the new tool will be updated to the software on the card. Since there is a chance of loss of data during the update procedure, it is good practice to make sure the new tool is already running the same software version as the old tool, to minimize the risk of data loss.

This RBU can not be used for anything but storing the tool configuration data and software. Reformatting the card, as well as manipulating the data on the card through other means than ToolsTalk Service 2, will result in an unusable card.

Note that the saved results associated with the tool will be lost when the RBU is transferred to another tool.

The MAC-address is associated with the RBU, not with the tool itself. When transferring a card to a new tool, the tool's MAC-address will therefore be the RBU's MAC-address.

Tool Conversion

When converting a tool (for example, by changing the front part), you are required to update the tool information in order to reflect the changes made to the tool. For more information see ToolsTalk Service 2 User Edition user guide

WARNING

Risk of injury

Tool modifications, when not done properly, can cause bodily injury, damage to the tool, or produce undesired results, due to the altered characteristics of the tool.

• Check the tool's max torque after modification

When connected to ToolsTalk Service 2 you will not be prompted to change the tool information. To change the tool designation to match the tool conversion, perform the same steps as those for spare part replacements. Use the tool designation of the new part to update the tool.

Since the tool has been converted, the tool information stored on the tool will no longer match the tool designation on the tool sign.

Attaching the Electrical Power Cable

To attach the electrical power cable, see Product Instructions for Power Supply Unit 950.

Attaching and Removing the Battery

Initial Configuration

• Tool Calibration
• Tool Configuration

Tool Calibration

For information on tool calibration for this tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide.

Tool Configuration

To configure the tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide.

Operation

• Ergonomic Guidelines
• Configuration Instructions
  • Tightening Programs
• Operating Instructions
  • Optimizing the Performance of your Pulse Tool
  • Tightening
  • LED Indicator Flash Patterns
  • Scanner
  • Buzzer

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• In dusty environments, use a dust extraction system or wear a mouth protection mask.

Configuration Instructions

• Tightening Programs

Tightening Programs

Assigning tightening programs and altering tightening program parameters is done through a web interface or a controller the tool is paired with.

For more information, refer to ETP TBP / ETP TBP-S Software User Guide.

Operating Instructions

• Optimizing the Performance of your Pulse Tool
• Tightening
• LED Indicator Flash Patterns
• Scanner
• Buzzer

Optimizing the Performance of your Pulse Tool

For optimal performance of the TBP/TBP-S tools, always use STRB2 batteries with good health. Low charge levels of the battery can affect the performance of the tools, especially in demanding applications. For TBP91/TBP-S91 tools, it is strongly recommended to use the 36V battery for most applications. Using the 18V battery with TBP91/TBP-S91 tools might lead to performance limitations of the tools.

It is not recommended to use extensions with pulse tools. Extensions cause vibrations, which in turn may cause wear on the tool, longer tightening time, limited accuracy and difficulty reaching maximum torque. If an extension is necessary due to accessibility constraints, it should be as short as possible. Guided sockets or extensions are strongly recommended.

Recommended Number of Pulses

A Pulse tool well suited for your application should reach the target torque (with shut off) within 5-20 pulses. The number of pulses it takes for the tool to reach target torque can be measured with an analyzer. The tightening time can also be used a guide to know if the tool is appropriate for your application:

• ≤ 1 second for tools up to 30 Nm

• ≈ 1 second for tools up to 80 Nm

• ≈ 2 seconds for tools up to 150 Nm

• ≈ 5 seconds for tools up to 450 Nm

• ≤ 10 seconds for tools up to 850 Nm

If the target torque is achieved with less than 5 pulses (= short tightening time), the torque scatter will increase and it can be difficult to adjust to the right level, especially on hard joints.

If the target torque is achieved with more than 20 pulses (= too long tightening time) the wear will increase and more frequent oil filling and service will be required. Too long tightening time, in combination with high production rate, may also result in excessive heating of the oil. In that case the power will decrease with longer tightening time and sometimes no shut off.

If the target torque is achieved with less than 5 pulses this can be fixed by:

• Lowering the power setting during tightening.

• Reducing the rundown speed.

Changes of power settings and/or rundown speed may affect the torque accuracy.

If the target torque is achieved with more than 20 pulses this can be fixed by:

• Increasing the power setting.

• Increasing rundown speed.

Changes of power settings and/or rundown speed may affect the torque accuracy.

Tightening

WARNING

Risk of Injury

Make sure that the correct parameter file is being used. Wrong parameter file might cause too high torque with bodily injury as a result.

• Compare the maximum torque which is shown in the controller, with the maximum torque stated in the technical data of the tool, they should be the same.

Rotation Direction for the Tightening

Check that the tool is in the correct running direction by turning the reverse button or reverse ring.

Pistol Grip Models (with side buttons)

• Press the reverse switch on the right hand side of the tool, to set the direction clockwise (CW).

• Press the reverse switch on the left hand side of the tool, to set the direction counter-clockwise (CCW).

Pistol Grip Models (without side buttons)

• Double press the function button on the top of the start trigger to shift the direction between clockwise (CW) and counter-clockwise (CCW).

Angle Models

• Turn the reverse ring to the right, to set the direction clockwise (CW).

• Turn the reverse ring to the left, to set the direction counter-clockwise (CCW).

Soft Start

The soft start function facilitates the screw head and thread to reach the snug level. The duration of the soft start is adjustable.

For further information about tightening, see Power Focus 6000 Configuration manual.

LED Indicator Flash Patterns

Apart from the LED flash patterns determined by the controller, there are a number of standard flash patterns for the tool LED indicators.

The table below provides an overview of the standard flash patterns.

Scanner

WARNING

Laser Radiation

This device emits CDRH Class 2 and IEC 60825-1 Class 2 laser radiation.

•  

  

  

  

WARNING

Laser Radiation

• Do not stare into beam.

  

Buzzer

This tool is equipped with a buzzer, which can be configured to signal specific events or warnings.

For more information on the buzzer functionality and configuration, see Power Focus 6000 Configuration Manual.

Service

• General Service Information
• Preventing ESD Problems
• Maintenance Instructions
  • Service Recommendations
  • Maintenance
    • Daily Inspection
    • Preventive Maintenance
    • Oil Level in the Pulse Unit
    • Preventive Maintenance Level 2
    • Preventive Maintenance Level 1
  • Re-assembling the Pulse Unit
  • Overhaul
  • Assembling the Pulse Unit
  • Backup Battery Maintenance
• Lubrication Instructions
  • Lubricating Guide
  • Oil Filling and Changing Instruction for Pulse Unit
• Repair Instructions
  • Spare Parts Replacement
• Test After Service
  • Tool Condition Test
  • Torque Check on Actual Joint
  • Verification of Tool Accuracy
• Updating the Tool Software

General Service Information

If the tool is not working properly, take it out of operation for inspection. Preventive maintenance is recommended at regular intervals. See detailed information on Preventive Maintenance.

• Make sure to use the service tools, service kits and spare parts recommended by Atlas Copco.

• Make sure to follow the Service instructions provided by Atlas Copco.

Make sure to work in a clean environment and that all parts are cleaned before re-assembling. Foreign particles, even small fibers from paper tissue, may affect the service life of the Pulse unit.

Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Maintenance Instructions

• Service Recommendations
• Maintenance
  • Daily Inspection
  • Preventive Maintenance
  • Oil Level in the Pulse Unit
  • Preventive Maintenance Level 2
  • Preventive Maintenance Level 1
• Re-assembling the Pulse Unit
• Overhaul
• Assembling the Pulse Unit
• Backup Battery Maintenance

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Maintenance

• Daily Inspection
• Preventive Maintenance
• Oil Level in the Pulse Unit
• Preventive Maintenance Level 2
• Preventive Maintenance Level 1

Daily Inspection

• Make sure that the tool is in good condition, no visual damage.

• Make sure that sockets and extensions have no visual damage.

• Listen to make sure that there is no unexpected noise when running the tool.

Preventive Maintenance

There are several criteria that affect the need for service on this tool:

• Type of joint

• Torque level

• Tightening duration

• Production rate

The service intervals and service solutions are based on experience and internal testing.

Oil Level in the Pulse Unit

The right oil level in the Pulse unit is important for the tool to work correctly.

The need to add oil to the pulse unit will vary depending mainly on the number of tightenings, torque level and number of pulses (tightening time).

Operating the tool on a low oil level will result in faster wear of the parts in the Pulse unit. It will also effect the tool performance.

Detect Low Oil Level in the Pulse Unit

• Longer tightening time

• Low oil warning

• Very high pulse frequency, especially when the tool has not been used for a while.

• Low torque

To measure the pulse frequency, see Tool Condition Test.

Preventive Maintenance Level 2

Maintenance level 2

Do maintenance after 12.000.000 pulses, when the POWER FOCUS controller shows the message: "Pulse unit oil level low”, or every other year, whichever comes first.

For maximum tool performance follow the instructions and use the recommended service tools and service kits from Atlas Copco. Make sure to use all the parts included in the service kits. Always use the tightening torque and the lubrications recommended by Atlas Copco.

Start to do the maintenance in Preventive Maintenance Level 1 and then continue as follows:

Pulse unit: Always use lint-free cloth when servicing the pulse unit

• Drain the oil fully from the pulse unit.

• Disassemble the pulse unit (see spare parts list).

• Clean and inspect all parts and surfaces thoroughly for any wear or damage.

• Clean the magnets from any metal particles.

• Replace the rollers, pistons, cam shaft and ball check valve if any of them are worn.

• Replace all o-rings.

• Replace the anvil sealing. Make sure that the cylinder front piece is clean and dry on the inside, with no lubrication, before assembling the new sealing.

• Make sure that the anvil surface is smooth, clean and lubricated with pulse oil to prevent damages to the anvil sealing during assembly.

• Line up the groove in the cylinder front piece with the cam shaft and the separator washer pin. If these are not lined up, the cylinder end piece will not be correctly fastened, and the pulse unit will not operate correctly.

• Fill the pulse unit with the correct quantity of oil. See Oil Filling and Changing Instruction for Pulse Unit.

Preventive Maintenance Level 1

Maintenance level 1

Do maintenance after 6.000.000 pulses, when the POWER FOCUS controller shows the message: “Pulse unit oil level low”, or once a year, whichever comes first.

For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco.

Tool Handle

• Make a visual inspection for any damage.

• Inspect the yoke and suspension points.

• Inspect the ball bearing in the Pulse unit casing and the surface of the Anvil.

Electric Motor

• Listen to any unexpected noise.

Pulse Unit

• Change the oil accordingly, see Oil Filling and Changing Instruction for Pulse Unit.

• Make sure that the pulsing frequency is within limits, see Tool Condition Test.

Rotor Nut Complete

• Perform a visual inspection of any damage.

Re-assembling the Pulse Unit

When re-assembling the Pulse unit, it is important to tighten it accordingly.

Overhaul

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Service must only be carried out by qualified personnel who have access to the Service instruction and/or have been trained for service on this tool.

The electric motor is a sealed unit and may under no circumstances be opened by anyone else than Atlas Copco Industrial Technique AB.

If it is judged that the electric motor is defect or in need of service, the complete motor unit should be returned to Atlas Copco Industrial Technique AB for exchange.

Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be serviced.

Overhaul and preventive maintenance is recommended at regular intervals once per year, after maximum 6.000.000 pulses, depending on which occurs first. More frequent overhaul may be needed if the machine is used in heavy-duty operations. If the machine is not working properly, it should immediately be taken away for inspection.

When dismantling the tool always use the specially designed service tool(s) recommended in the Spare Parts section on ServAid - https://servaid.atlascopco.com.

Assembling the Pulse Unit

Make sure to assemble all parts of the Pulse unit in the right order.

It is important that the camshaft and the separator washer pin is lined up with the groove in the cylinder front piece. If not, the cylinder end piece will not be correctly fastened, and the Pulse unit will not function properly.

Backup Battery Maintenance

The tool includes an internal backup battery. The backup battery is used, for example, to keep the radio communication active during exchange of the main battery. The backup battery gives approximately 20 seconds to exchange the main battery, before the tool shuts down.

Always connect a newly manufactured tool to a main battery and power it up for two hours to charge the backup battery.

When using software versions prior to the versions listed in below table, replace the backup battery at least every 12 months. The replacement procedure must be carried out by a qualified service technician. A replaced backup battery is to be recycled according to the Recycling Instruction.

With software releases according to below table, replace the backup battery every third year. The increased service interval applies to a fresh battery used only together with the software versions in below table. If the backup battery already is close to 12 months old, it is recommended to replace the backup battery when updating to the new software.

Storage Conditions

• The backup battery lifetime is negatively affected by extreme temperatures. Store the tool in an environment with an ambient temperature between 0 - 30 °C. Do not keep spare backup batteries in storage.

• If a newly manufactured tool is to be kept in storage, make sure to power it up for at least two hours before putting it in storage.

• While in storage, make sure to power on the tool at least every five months to recharge the backup battery. The tool must be powered on for at least two hours each time.

Lubrication Instructions

• Lubricating Guide
• Oil Filling and Changing Instruction for Pulse Unit

Lubricating Guide

Oil Filling and Changing Instruction for Pulse Unit

Required equipment for oil filling and oil changing:

• Atlas Copco Pulse unit oil.

• Atlas Copco Pulse unit Oil Filling Kit.

  For ordering number for Spare Parts, see https://servaid.atlascopco.com.

Oil Filling Equipment Kit

• 2 x Adapter M3

• 2 x Adapter M4

• 4 x Hose length 540 mm

• 2 x Hose length 50 mm

• 1 x Hose length 120 mm

• 1 x Syringe 50 ml

• 1 x Syringe 1 ml

• 4 x Plug

• 5 x Connection

• 2 x Connection

• 2 x Can

• 2 x Cover

Repair Instructions

• Spare Parts Replacement

Spare Parts Replacement

When replacing certain electric parts of the tool, the tool designation and parameters are erased from ToolsTalk Service 2 and need to be set again. For more information, see ToolsTalk Service 2 User Edition user guide.

Test After Service

• Tool Condition Test
• Torque Check on Actual Joint
• Verification of Tool Accuracy

Tool Condition Test

Test the maximum torque and pulse frequency

Set the filter frequency in STa6000 to 850 Hz.

Test the max torque and pulse frequency using a SRTT static torque transducer. Tightening time approximately 1 second.

Test Conditions

Temperature pulse unit: approximately 20° C.

In POWER FOCUS 6000, change Tool → Adjustment → Torque Adjustment Factor to 50%, prevents the tool from shutting off. Measure torque and pulse frequency rate clockwise in the SRTT for about 1 second. Check that the values meet the specified limits in table below.

Torque Check on Actual Joint

* _{Torque required to cause the threads of the fastener (including its head) on which torque is applied, to move relative to the mating thread.}

Verification of Tool Accuracy

This test procedure is made in order to verify the tool accuracy. The test is made at three different torque levels with ten (10) tightenings performed at each torque level adding up to 30 tightenings in total. The result is compared with the reference transducer and if the deviation is within limits, the tool passes the test.

Test Conditions and Set Up

The following test conditions need to be fulfilled:

● Use an IRTT as reference transducer.

● Use a test joint with a real screw that gives increased clamp force when tightened, i.e. do not use a brake or similar. The joint should be soft (~100^o, the total number of pulses should be >20 during the tightening).

● Do not use any extensions, only the IRTT and socket.

● The STa6000 filter frequency need to be set to 850Hz.

● Tool torque adjustment factor need to be set to 100%.

● The tool needs to be tested at 3 different torque levels, with 10 cycles per level, see table Tool Settings Per Tightening Sequence.

POWER FOCUS 6000 Settings

¹ Table: Tool Settings per Tightening Sequence

Tool Settings per Tightening Sequence

Calculations

Use the results from the tightening, TBP and STa6000 values, to perform the following calculations and evaluations:

1. Calculate mean values

● Calculate the mean torque value (TBP mean) of all results displayed on the POWER FOCUS 6000

● Calculate the mean torque value (STa6000 mean) of all results registered by the STa6000.

2. Calculate the deviation in torque measurement between the TBP tool and STa6000:

Torque measurement factor deviation = 100x [TBPmean-STa6000 mean]÷STa6000 mean

Result for pass is ± 2.0%

3. Normalize the result from the TBP to achieve the same mean value as for the STa6000:

TBP normalized (1…30) = TBP value (1…30) x STa6000 mean÷TBP mean

4. Calculate the deviation between the STa6000 and the POWER FOCUS 6000 for each tightening:

Deviation (1...30) = TBP normalized (1...30) - STa6000 value (1...30)

5. Calculate the standard deviation (Sigma) for the 30 deviations calculated:

6. Check of torque measurement accuracy in relation to the tool maximum torque (ToolMax), specified per tool model, e.g. 55 Nm for TBP8.

Torque measurement accuracy = 100 x 3 x StdDev)÷ToolMax

Result for pass is: maximum 4.0%

Updating the Tool Software

For information on updating the tool software, see ToolsTalk Service 2 User Edition user guide > Copying Firmware.

To prevent damage to the tool:

• Make sure the battery is fully charged when performing a software update.

• Do not remove the battery from the tool while the software update is in progress.

• Do not remove the memory card from the tool while the software update is in progress.

Troubleshooting

• Troubleshooting Guide
• Events and Error Codes

Troubleshooting Guide

Events and Error Codes

For a full list of tool event and error codes, see Power Focus 6000 Configuration Manual.

Recycling

• Environmental Regulations
• Recycling Instruction Scanner
• Recycling Instruction

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling Instruction Scanner

Recycling Instruction

If TBP tool uses a power supply unit and electrical power cable, see Product Instructions for Power Supply Unit 950W - Recycling Instruction, for more information.