3.9

03-2023

NEW content:

• How to connect STRwrench to an external controller: Working with the Integrated Controller Tool Tab,Connecting to an External Controller.

• Pairing procedure for Bluetooth connection to an external controller: Pairing STRwrench to an External Controller for Bluetooth Connection, Pairing STRwrench to Power Focus, Pairing STRwrench to STpad, Pairing the STRwrench to STpalm.

• How to configure server connection to ToolsNet and Atlas Copco License Manager: Server connections, Configuring the License Manager Connection, Configuring the ToolsNet Connection.

• How to activate the PIN feature: Activating the PIN.

• How to perform Factory Reset and Clearing Results procedure: Performing Factory Reset and Clearing Results.

• Quality Control strategies (Residual Torque/Angle, Residual Torque/Peak): Quality Control Strategies, Residual Torque / Angle, Residual Torque / Peak.

UPDATED content:

• Strategies parameters: Production strategies, Torque, Torque (Control) / Angle (Monitor), Torque (Monitor) / Angle (Control), Torque + Angle, Torque (Control) / Angle (control) OR, Torque (Control) / Angle (control) AND, Loose.

• LEDs behavior during strategies execution: Production strategies, Torque, Torque (Control) / Angle (Monitor), Torque (Monitor) / Angle (Control), Torque + Angle, Torque (Control) / Angle (control) OR, Torque (Control) / Angle (control) AND.

3.8

06-2022

NEW content:

• User Interface Home Menu and Icons: Home menu, Icons.

• How to create a Tightening Program: Creating a Tightening Program.

• How to assign a Task to the Virtual Station: Assigning a Task to the Virtual Station.

• Configuration of Multistep Tightening Strategies, Tightening Program Properties, Tightening Steps and Step Monitors: Working with the Tightening Tab, Multistep Tightening Strategy, Multistep Configuration User Interface, Tightening Program Properties, Tightening Steps, TM - Manual Tighten to Torque, AM - Manual Tighten to Angle, T&AM – Manual Tighten to Torque and Angle, T|AM – Manual Tighten to Torque or Angle, Step Monitors, A - Angle, LD - Loosening Detection, T - Torque.

• Configuration of Batch Sequences: Working with the Batch Sequence Tab, Batch Sequence Settings, Adding a New Batch to a Batch Sequence, Deleting a Batch from a Batch Sequence.

• Configuration of Source Tightenings such as Socket Selector, TAG, Open Protocol: Working with the Sources Tab, Source Tightening, Source Tightening Properties, Configuring a Source Tightening, Source Batch, Configuring a Source Batch, Significant Positions, Significant Positions to Read in Barcode String, Combining Identifier Strings, Saved Positions.

• Enable/disable the TAG Selection function: General Settings.

• How to configure a Socket Selector: Configuring a Socket Selector.

• How to assigning configurations to the Virtual Station: Virtual Station, Changing a License Type, Assigning a Task to a Virtual Station, Open Protocol, Choosing Accessories.

• New Tool information such as calibration dates, number of successful tightenings, angle correction coefficient: Maintenance.

• Tool Intelligent Application Module: IAM.

• How to configure Bluetooth communication: Configuring Bluetooth.

• How to configure ToolsTalk communication: Configuring the ToolsTalk Connection.

• Setting the Torque Unit: Preferences.

• How to install/remove Tool Licences: Working with the License Assignment Tab, Installing Licenses on the Tool, Removing Licenses from the Tool.

• How to view Tightening Results and Synchronized Traces: Viewing Results, Stored Results View, Viewing Synchronized Traces.

3.7

02-2022

NEW content:

• Export/import information such as tightening programs, tool configurations, events, log files: Exporting and Importing Configurations, Exported information and File Format.

• Loosening strategy: Loose.

3.6

06-2021

NEW content:

• Enable/disable functionality such as TAG, vibration, buzzer, Front LED: General Settings.

• Tag management: TAG Information.

• Tightening strategies: Production strategies, Torque, Torque (Control) / Angle (Monitor), Torque (Monitor) / Angle (Control), Torque + Angle, Torque (Control) / Angle (control) OR, Torque (Control) / Angle (control) AND.

• Correction coefficients for extensions: Correction Coefficients for Extensions, How to calculate the Torque Correction Coefficient, How to Calculate the Angle Correction.

1.0

03-2021

First edition.

General emphasis

In the Program workspace.

To make certain text elements stand out, or to highlight.

Text in Bold

Graphical User Interface (GUI) items

Select the Function button.

Any reference to items found on screen in the GUI (for example, command buttons, icon names and field names).

Text in Bold

Graphical User Interface (GUI) Path >

Generally, on the top of the GUI.

Navigation aid which keeps track of the location in the GUI.

For example: Controller > Program > Edit

User input

Enter a Description for the program.

Any text input by the user.

Text in Bold

File names

Enter a File Name for the export.

Files either exported from, or imported into the system.

Text in Bold Italic

Variable and parameter names

Enter a Name for the export.

Variable and parameter names (not values).

Text in Italic

Variable and parameter values

Enter a VALUE for the export.

Variable and parameter values.

Text in BOLD CAPS

System output

Client.Domain.Models.ExportImportConfiguration

Any text output by the system.

Text in Monospace

External links

https://servaid.atlascopco.com

www.atlascopco.com

http://webbox.atlascopco.com/webbox/dimdrw

Links to external sites that have information connected to the document or subject content. These could include:

• Technical Product Data

• Dimensional Drawings

• Accessories

• Product Specific Information

Selectable text to external sites

Internal documentation links

• Relevant Information - links to information which is directly related to the current topic and needs to be considered for certain configurations that are made.

• In this Section - links to all the topics within the section, which can be useful when understanding a feature, or configuration.

If available, these links will be presented below the text.

Selectable text to internal content

Tightening

The Tightening menu shows a list of existing tightening programs stored in the tool. Selecting an individual program opens the different menus to configure and set parameters for the selected tightening program.

Batch Sequence

A batch sequence is one or more repetitive tightening programs in various combinations. Batch sequences are created and configured in the Batch sequence menu.

Sources

The Sources menu lists available options for controlling the selection of a tightening program, or a batch sequence, via digital input from different hardware.

Configurations

In this menu the following can be configured:

• Tool Configuration

• Socket Selector

• I/O Expander and I/O Hub

• General Virtual Station

Integrated Controller Tool

This menu includes items such as:

• Virtual Station

  • Assign accessories and select accessory configurations.

  • Assign a task to the virtual station either manually or configure how external signals are used to assign the task.

  • Enable communication protocols to factory management systems.

• Tool

  • Tool model

  • Software update

Reports

Displays the latest events.

Settings

This menu is used to set up specific settings such as:

• Wireless client

• Server connections

• Time and date, language preference, PIN

License Assignment

This menu gives an overview of the current license status and license sources.

Help

The Help menu contains the IxB Software user guide.

Back

Return to previous view.

Home

Go to the Home screen.

Go to Results

Go to the live results screen.

Padlock

Opens a dialog box for PIN code.

Events

Displays the latest tightening events. Define what events to display in the event configurations in the Settings menu.

Validate

Validates tightening parameters against tool values.

Add

Adds an item.

Delete

Deletes an item.

Protocol Status

Displays the Status Protocol pop-up window, which shows open protocol information and server connection status.

Notice

Sign showing that a parameter is configured incorrectly.

Name

A user-defined name for the multistep program.

Thread Direction

Direction of the threads, either clockwise or counterclockwise

Program Start

Sets the torque level for generating a result. If left blank, the result is generated every time the tool is started; otherwise result is only generated from the set torque level.

Enabled

• On: Enables the trace resolution configuration on program level.

• Off: The trace recording is done with the same resolution for the whole tightening. In this case, the trace points are evenly distributed in time over the whole tightening. For each time slot (1 ms) two values (the minimum and the maximum measured value) are displayed in the trace. The maximum number of samples in this format is 2000.

Sample Time

Choose the sample time from the drop-down list (1 - 1000 ms).

Validate against tool values

On: entered values are compared with the tool capability values.

Off: no validation performed.

Tool

Shows the tool to compare the values with.

Max Torque

Allows the user to compare the values with a simulated tool.

Name

Name of the step.

Step category

By selecting step category, the NOK tightenings will be listed in the event result view with related detailed status together with the corresponding multistep error information.
The only supported step category is Final.

Target torque

The torque target. Must be > 0.

End Step Time

Starts when the torque goes below the Rundown complete torque after reaching the 3rd percentage.
Default value: 0.1 sec. Minimum value: 0.1 sec. Maximum value: 5 sec.

Ratchet time

Starts when the torque goes below the Rundown complete torque without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.

Torque correction coefficient

When extensions are used, the wrench measurement might be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Torque correction coefficient = 1.

Angle correction

When extensions cause additional wrench bending, the wrench angle measurement can be compensated to show a more accurate angle value.
To calculate the correction value, please refer to How to Calculate the Angle Correction.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Angle correction = 0.

Target angle

The angle target. Must be > 0.

Angle search limit

If the Stop condition of the Angle monitor is set to Peak Angle, the result is taken at the maximum torque within the angle window defined here, starting backward from the angle peak measured. The maximum value is 4°.

End cycle time

Starts when the torque goes below the Rundown complete torque after reaching the 3rd percentage.
Default value: 0.1 sec. Minimum value: 0.1 sec. Maximum value: 5 sec.

Ratchet time

Starts when the torque goes below the Rundown complete torque without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.

Torque correction coefficient

When extensions are used, the wrench measurement might be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Torque correction coefficient = 1.

Angle correction

When extensions cause additional wrench bending, the wrench angle measurement can be compensated to show a more accurate angle value.
To calculate the correction value, please refer to How to Calculate the Angle Correction.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Angle correction = 0.

Target torque

Must be > 0.

Target angle

Must be > 0.

End cycle time

Starts when the torque goes below the Rundown complete torque after reaching the 3rd percentage.
Default value: 0.1 sec. Minimum value: 0.1 sec. Maximum value: 5 sec.

Ratchet time

Starts when the torque goes below the Rundown complete torque without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.

Torque correction coefficient

When extensions are used, the wrench measurement might be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Torque correction coefficient = 1.

Angle correction

When extensions cause additional wrench bending, the wrench angle measurement can be compensated to show a more accurate angle value.
To calculate the correction value, please refer to How to Calculate the Angle Correction.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Angle correction = 0.

Target torque

Must be > 0.

Target angle

Must be > 0.

End cycle time

Starts when the torque goes below the Rundown complete torque after reaching the 3rd percentage.
Default value: 0.1 sec. Minimum value: 0.1 sec. Maximum value: 5 sec.

Ratchet time

Starts when the torque goes below the Rundown complete torque without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.

Torque correction coefficient

When extensions are used, the wrench measurement might be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Torque correction coefficient = 1.

Angle correction

When extensions cause additional wrench bending, the wrench angle measurement can be compensated to show a more accurate angle value.
To calculate the correction value, please refer to How to Calculate the Angle Correction.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Angle correction = 0.

Angle

All

Torque

All

Stop condition

Two stop condition types are available: Peak angle, Angle at peak torque (default).

Trigger torque

The angle measurement starts at this trigger.

Low Limit

Lowest acceptable angle.

High Limit

Highest acceptable angle.

Stop condition

Two stop condition types are available: Peak torque (default), Torque at peak Angle.

Low Limit

Lowest acceptable torque.

High Limit

Highest acceptable torque.

Name

The batch sequence name consists of an index number combined with optional characters. The index position cannot be changed. A new configuration is given lowest possible available index number. The index number is important when using sources and identifier numbers to be part of the task selection process.

Lock tool on Batch sequence compl.

A batch sequence is completed when the batch sequence counter is equal to the batch sequence size.

On: The tool is locked and a tightening program or batch sequence must be selected to continue performing tightenings.

Off: After completion, the batch sequence is ready to be repeated.

On

Free order

No: The configured batches will be executed in the order listed, provided they have been configured to perform tightenings. If socket has been specified, the system will prompt for the socket when the batch is to be performed.

Yes: The configured batches can be executed in any order. The operator must indicate to the system which batch is to be executed by using a Socket selector.

A batch is regarded as complete when all joints have been completed.

No

Increment on NOK

Makes it possible to increment the batch counter value even though the tightening is reported as NOK. For Max consecutive NOK to work (the maximum number of times a single bolt can be tightenened), Increment on NOK must be set to No. Setting this parameter to Yes, will allow the sequence to move on to the next tightening.

No

Max consecutive NOK

Maximum consecutive not OK (NOK) tightenings are a defined maximum allowed number of NOK consecutive tightenings in a batch. If the Max consecutive NOK number is reached, the event Too many NOK tightenings (4020) is displayed.

0

Decrement on OK loosening

Decrements the counter within the currently active batch. Completed batch cannot be decremented.

Never: The setting is off. Counter is not decremented when loosening is performed in the active batch.

Always: decrements the counter in the active batch when loosening, if the last tightening was OK.

When last tightening is OK: decrements the counter when performing a loosening in the active batch, regardless of the previous tightening result.

Never

Sequence abort timer

On: The selected batch sequence can be aborted within a specified time limit

Off: The selected batch sequence cannot be aborted.

Off

Abort time

Time in seconds.

10 s

Tightening program

The tightening program to use with the batch.

Batch size

Number of tightenings the batch will perform.

Max. number of tightenings in one batch is 99.

Batch size 0 will give the batch an infinite number of tightenings.

Identifier number

When using a socket selector or an end fitting tool, this is the socket position or TAG id used to activate the batch.

Name

The name issued to the source tightening.

Selector mode

Control mode: An external source selects a tightening program by requesting an identifier number. The identifier number is linked to a corresponding socket in the socket selector, and by lifting the socket the tightening program is selected

Confirm mode: The socket selector cannot be used as a controlling source. In this mode identifier numbers are linked to both a tightening program and a specific socket (indicated in an additional column in the list). When an identifier number is requested (by an external signal), the corresponding socket is prompted in the socket selector and the tightening program is activated when the operator lifts the socket (other sockets are disabled). If no socket is specified (that is, set to 0 in the Socket column), the tightening program is activated directly and the socket status is ignored.

Max consecutive NOK per program

On: The batch will advance even if a NOK tightening is performed.

Off: Set Max consecutive NOK for the tightening. The batch will only advance if a successful tightening is performed.

Max consecutive NOK

Set the number of consecutive NOK results to be allowed. If the value is set to 0, there is no check performed for NOK tightenings. When reaching max consecutive NOK, the tool locks and the sequence execution is halted.

Batch control

Select how the source tightening is to be executed.

Internal: Configure how many times a source tightening is to be repeated.

External: Configure how many times a source tightening should be executed by using Open protocol or an external protocol. Any configuration change clears the source tightening to start over from a clean and known state (the batch count in the batch will be reset to 0). Ongoing tightenings are able to finish before the changes take effect. 

Significant positions in order

1,2,3,7,8

Ok

ABCGH

Significant positions in optional order

7,1,2,3,8

Ok

GABCH

Range of numbers

1–3,7-8

Ok

ABCGH

Name

The string must be given a name.

Length

The length of the string must be known and must be entered. This is important to be able to combine the correct string identifier.

Significant positions

The comma-separated positions or ranges (separated by hyphen) in the combined string that are used for matching.

Saved positions

The comma-separated positions or ranges in the strings that will be saved in the result.

String 1: 1234567

1-7

String 2: abcdef

8-13

String 3: GHIJKL

14-19

String 4: 890

20-22

(empty)

1234567abcdefGHIJKL890

1-3,9,11,15,20-22

123bdH890

8-12,1-7,19,20-21 will be changed automatically to: 1-12,19-21

1234567abcdeL89

Front LED

On: Front LED is lit when the dedicated button is pressed.

Off: Front LED will always be off.

TAG selection

On: Select the Tightening Program/Batch or Batch Sequence according to the TAG number configured in the Batch Sequence/Source Tightening/Source Batch.

Off: The tool does not select the Tightening Program/Batch or Batch Sequence.

TAG

On: Information on the TAG is displayed and can be edited in the Integrated Controller Tool > Tool menu.

Off: Information on the TAG will not be displayed.

Buzzer

On: Audio signaling device will always be on.

Off: Audio signaling device will always be off.

Vibration

On: Vibrating device will always be on.

Off: Vibrating device will always be off.

Loose pre-tightening check

On: Accidental unscrewing of an already tightened joint is detected before the tightening starts.

Off: Function deactivated.

STRwExport_<datetime>_Events.csv

A semicolon-separated file containing the following information:

• Severity: Type of event

• Date and time: A time stamp of when the event occurred

• Code: The event ID

• Description: A short description of the event

• Virtual station: Virtual station ID

ExportInfo.txt

Information about the tool set-up and tool software.

settings/settings.bin

A binary file containing all tightening programs and Batch settings, Accessory configurations, and tool settings such as: Language, Torque units, Date and time, and Result appearance.

atlas_sys_i.zip

Log files from IT application.

atlas_plc.zip

PLC configuration.

jsonConfigurations.zip

Multistep Tightening and Loosening programs.

English (en_US)

MM/dd/yyyy hh:mm:ss

,

123.456

Czech (cs_CZ)

dd.MM.yyyy hh:mm:ss

;

123,456

German (de_DE)

dd.MM.yyyy hh:mm:ss

;

123,456

Spanish (es_ES)

dd/MM//yyyy hh:mm:ss

;

123,456

French (fr_FR)

dd/MM/yyyy hh:mm:ss

;

123,456

Korean (ko_KR)

yyyy-MM-dd hh:mm:ss

,

123.456

Italian (it_IT)

dd/MM/yyyy hh:mm:ss

;

123,456

Japanese (ja_JP)

yyyy/MM/dd hh:mm:ss

,

123.456

Portugese (pt_BR)

dd/MM/yyyy hh:mm:ss

;

123,456

Russian (ru_RU)

dd.MM.yyyy hh:mm:ss

;

123,456

Swedish (sv_SE)

yyyy-MM-dd hh:mm:ss

;

123,456

Chinese (zh_CN)

yyyy/MM/dd hh:mm:ss

,

123.456

cNm

centinewton metre

dNm

decinewton metre

Nm

newton metre

kNm

kilonewton metre

in·lbf

inch-pound force

ft·lbf

foot-pound force

in·ozf

inch ounce-force

ft·ozf

foot ounce-force

gf·cm

gram-force centimetre

kgf·cm

kilogram-force centimetre

kgf·m

kilogram-force metre

None

Default value. Selected traces are not synced.

Peak / Torque
Peak / Angle

All traces are synchronized towards the peak value, that is, shifted along the x-axis so that the peak values are at the same position on the x-axis as the peak value of the primary result.

Custom / Torque
Custom / Angle

• All traces are synchronized towards a set value, shifted along the x-axis so that the set value are the same at the same position The set value of the primary result is used as reference point on the x-axis.

If sync method Custom is selected and none of the traces contains the configured value, an exclamation mark is shown in the custom value field.

1000-1999

Controller, Tool

Controller and Tool events.

2000-2999

Tool

Tool events.

3000-3999

Controller, Drive, Channel, Configuration

Controller and Drive events, and Step sync events.

4000-4999

Process

Tightening process events.

5000-5999

Configuration

Program configuration events.

6000-6999

Accessory

Accessory events.

7000-7999

Message

Messages.

Event code

The unique event number.

Type

Type of event:

• Info

• Warning

• Error

Name

A descriptive name of the event.

Description

A short description of the event and why it occurred.

Procedure

If applicable the procedure contains an instruction on how to clear the event.

1000

Info

Controller started

The controller is started.

N/A

1001

Warning

Controller serial number updated

Generated at start-up if IT-board box serial number (controller serial number) differs from AUX-board box serial number. AUX-board is considered to be non-replaceable in field. The controller will reboot when the serial number is updated.

Replace IT-board or box.

1010

Info

Tool connected

A tool is connected.

N/A

1011

Info

Tool disconnected

A tool is disconnected.

N/A

1012

Info

Tool connection rejected

OpenProtocol tool rejected controller connection.

Check if another controller is connected to the tool.

2000

Warning

Battery low

Replace battery.

2001

Warning

Battery empty

Replace battery.

2002

Warning

Tool battery health low

Tool battery health problem is detected.

Replace battery

2004

Warning

Tool is not of the preferred type

Tool has been replaced by a tool with a different Tool max torque.

Change tool

2006

Warning

Tool backup battery health low

The backup battery in the tool has too poor performance.

The backup battery should be replaced.

2007

Warning

Tool backup battery missing

Tool backup battery is missing.

Insert battery

2008

Warning

Tool backup battery error

Tool backup battery error detected.

Replace battery

2009

Warning

Backup battery voltage low

The controller's backup battery is almost empty

Replace battery

2010

Error

Tool software version mismatch

Tool and controller software versions not compatible.

Service tool - update tool software.

2012

Warning

Tool communication disturbance

Communication between tool and controller interrupted.

Relocate antenna placement.

2013

Warning

Illegal ring position

Tool direction switch in faulty position.

If occurring frequently - service tool.

2014

Warning

Tool overheated

Tool overheated.

Allow tool to cool down.

2015

Error

Tool temperature sensor error

Service tool.

2016

Warning

Tool pulse unit overheated

Tool pulse unit overheated. Tool is not locked, but the warning is displayed whenever the tool is started as long as the pulse unit temperature is over threshold.

Allow tool to cool down

2019

Warning

Tool could not start motor

Tool motor failure.

2020

Warning

Tool requires motor tuning

Tool requires motor tuning.

Perform a motor tuning.

2021

Warning

Motor tuning failed

Motor tuning failed.

Complete motor tuning or service the tool.

2022

Info

Motor tuning completed

Motor tuning completed.

N/A

2023

Warning

The tool requires open end tuning

The tool requires open end tuning.

Perform open end tuning.

2024

Warning

Open end tuning failed

Open end tuning failed.

Try to perform open end tuning one more time. If it fails again, service the tool.

2025

Info

Open end tuning successful

Open end tuning successful.

N/A

2026

Warning

Open end position failed

Open end position failed.

Press the trigger again and wait for the positioning to be completed. If it fails again, service the tool.

2027

Warning

Usage limited due to high tool temperature

Temperature limit has been reached. Tightening has been inhibited to reduce risk for tool shutting down due to overheating.

Wait until tool temperature has been reduced.

2030

Error

Tool memory failure, change tool

Tool memory corrupt.

Service the tool.

2031

Error

Tool accessory memory corrupt

Tool accessory memory corrupt.

Service the tool accessory.

2040

Error

System check failure

2041

Error

Torque transducer error

Will be generated either on calibration error or if tool reports transducer error.

Service the tool.

2042

Error

Angle transducer error

Service the tool.

2043

Error

Tool ground fault error

Service the tool.

2044

Info

Tool service interval expired

Indicates that servicing of the tool is needed. Triggered when the number of set tightenings has been exceeded.

Perform service of tool.

2045

Warning

Tool calibration data invalid

If validation of calibration data fails.

Service tool.

2046

Info

Tool, next calibration date has passed

Indicates that calibration of tool is needed. Triggered when calibration alarm is enabled in settings and the current time is greater than next calibration date.

Service tool.

2047

Info

Auto update of servicedata checksum

Indicates that service data checksum has been updated automatically.

N/A

2048

Info

Tool calibration value updated by QA device

Tool calibration was updated when a calibration with a QA device was performed

2050

Error

Tool parameter file not supported

Required tool parameters are missing.

Update tool parameters.

2060

Info

Unexpected trigger behavior

Used to prevent start of tool if accessory is connected.

N/A

2071

Error

Tool memory corrupt

Tool descriptor is corrupt.

Service the tool.

2072

Info

Unknown device connected

2073

Warning

Tool trigger supervision failure

HW channel failure. Mismatch between hardware and software of tool trigger.

2074

Warning

Tool indicator board failure

Tool indicator board failure.

Service the tool.

2075

Warning

Tool fan voltage failure

Tool fan voltage failure.

Service the tool.

2076

Warning

Tool accessory bus voltage failure

Tool accessory bus voltage failure.

Service the tool.

2077

Warning

Tool trigger sensor error

Tool trigger sensor error.

Service the tool.

2078

Info

Tool Tightening program updated

Tool locked due to tightening program update.

2079

Error

Tool cable not supported

Tool cable is corrupt. The chip in the cable is not responding or is damaged.

Switch cable.

2080

Error

Tool battery failure

DC voltage too high or too low. Battery failure.

Contact the Atlas Copco service representative and send back battery to Atlas Copco (do not reuse it!).

2081

Error

Tool current limit reached

The current limit has been reached and the drive is disabled.

Service the tool.

2082

Error

Tool current measurement error

Current measurement error. Current cannot be measured with a reliable result.

Service the tool.

2083

Error

Tool internal error

Various internal hardware errors.

Service the tool.

2084

Error

Tool internal software error

Various internal software errors.

Service the tool.

2085

Error

Tool RBU error

An RBU error was detected by the tool software.

Check that the RBU is correctly installed. If error is still present then service the tool.

2086

Error

Tool stall

Tool motor is stalling.

Service the tool.

2087

Warning

Tool motor current high

Tool motor current limit is exceeded, and the tool is locked. Tool will enter failsafe mode.

2088

Warning

Tool battery current high

Tool battery current is too high.

2089

Warning

Tool drive voltage low

Tool drive voltage is below the monitored lower voltage limit.

2090

Warning

Tool drive voltage high

Tool drive voltage is above monitored higher voltage limit.

2091

Warning

Tool main board error

Tool main board internal error.

2092

Warning

Tool power module error

Tool power module internal error

2093

Warning

Pulse unit oil level low

The oil level of the connected pulse tool is low.

Service the tool

2094

Warning

Pulse unit oil level empty

The oil level of the connected pulse tool is below required operational level

Service the tool

2095

Warning

Tool battery communication lost

Tool lost communication with battery.

Make sure battery is seated correctly. Otherwise change battery

2096

Error

Tool battery software version mismatch

Tool battery software incompatible with tool software.

Update software.

2100

Info

STwrench smartHead removed

STwrench smartHead has been removed.

Reconnect smartHead and restart the wrench.

2101

Warning

Wrench tightening when locked

A wrench tightening was performed when the tool status was locked in the controller.

Wait until the tool status in controller is unlocked.

3000

Error

Controller internal software error

Software error in the controller.

Contact service.

3001

Error

Controller clock battery empty

Internal battery is getting close to end of life.

Replace battery

3010

Warning

System overheated

The controller is overheated.

Cool down.

3011

Warning

Drive overheated Controller hardware

Cool down.

3013

Warning

Usage limited due to high controller temperature

Temperature limit has been reached. Tightening has been inhibited to reduce risk for controller shutting down due to overheating.

Wait until controller temperature has been reduced.

3020

Warning

Controller hardware failure

3021

Warning

System voltage problem

DC voltage too high or too low.

N/A

3030

Error

IP address conflicting with another node on the network

The set IP address is in use by another device on the same network.

Change IP address on one of the devices.

3031

Info

Network cable unplugged

The carrier of the factory port is lost (cable disconnected).

Check the cable connection.

3032

Info

Pairing started

Tool pairing started.

N/A

3033

Info

Pairing successful

Tool pairing successful.

N/A

3034

Error

Pairing unsuccessful: no tool found

The controller found no tool to pair with when scanning for radio peers.

Set the tool in pairing mode and try again.

3035

Error

Pairing unsuccessful: more than one tool found

The controller found more than one tool when scanning for radio peers.

Ensure that only one tool is in pairing mode when starting the pairing mode on the controller.

3036

Error

Pairing unsuccessful: Communication error

The controller experienced a loss of connection, an unexpected answer or timeout during the pairing process.

Try to perform pairing one more time. If it fails again, service the tool.

3037

Info

Pairing unsuccessful: Tool slot is full

Clear one tool slot

3040

Warning

Emergency stop

Drive disabled due to emergency stop.

Reset emergency stop.

3050

Info

System clock updated

System clock has been updated.

N/A

3051

Error

System clock error

Wrong time read from hardware Real Time Clock (RTC).

Change RTC battery.

3052

Warning

Remote start configuration error

Mismatch between HW and SW remote start configuration.

Check and verify that HW dip switch matches the selected start source.

3053

Info

Drive connected

StepSync drive has been connected.

3054

Info

Drive disconnected

StepSync drive disconnected.

3055

Warning

Mode configuration error

Generated when selected mode is configured wrongly. E.g. configuring two bolts with the same bolt number or the same channel, incomplete mode configuration

Check Toolstalk2 for mode configuration error

3056

Warning

Unable to start, tool or drive is missing

Generated when a used channel is missing a drive or tool.

Check Channel Menu on the HMI. Connect missing drive or tool.

3057

Info

Unable to start, channel is already in use

Generated when a needed channel has been allocated to another virtual station

3058

info

No mode selected

Select mode

3059

Warning

Failed to connect to Atlas Copco License Manager

Indicates that the controller failed to connect to the local license manager to get licenses.

Check local network. If it fails again, service the controller.

3084

Error

Soft PLC runtime error

eCLR has terminated in an uncontrolled way.

3150

Error

Software IAM incompatibility

IAM is incompatible with the software installed on the controller.

Replace IAM.

3160

Error

Failed to activate newly installed software

Something went wrong during the activation. When the newly installed software starts, a fallback to the previous working software happens. This happens when the new software fails to start for three times and only during software installation.

Take an export and contact Atlas Copco for further assistance. Note down the software version you are trying to install as well as the software version that is working.

3161

Error

Started on unexpected software partition

The controller has started on the inactive software side and not on the expected software side.

Note down the software information (on the Home page of the controller, select Controller > Software). Try to restart the controller and make sure its running on correct software when started again. If error persists, do an export and contact Atlas Copco.

3500

Error

Generic license manager error

Inconsistency detected in the feature management system used.

Contact Atlas Copco representative.

3501

Error

License Manager Synchronization Error

3502

Info

License Manager Synchronization Done

3503

Warning

License manager: another source in use

License is used by another source.

Check license assignment

3504

Warning

License manager restart needed

Restart license manager

3505

Info

USB license synchronization started

3506

Error

USB license synchronization error

3507

Info

USB license synchronization done

3508

Info

One or more of your licenses are about to expire. Please make sure you have a license server configured

Update licenses

3511

Warning

One of your licenses has a different license definition

Inconsistency detected in a license to be used.

Contact Atlas Copco representative.

3550

Warning

License is missing

Install the correct license

4010

Info

Tool locked by digital input

The tool is locked by a digital input signal.

N/A

4011

Info

Tool locked by open protocol

The tool is locked by open protocol.

N/A

4012

Info

Tool locked by field bus

The tool is locked by the field bus.

N/A

4013

Info

Tool locked by socket selector

Tool is locked when the socket selector is disconnected from the Virtual Station.

Unlock by Master unlock

4014

Info

Tool locked by Soft PLC

Soft PLC signal locked the tool.

Unlock by Master Unlock

4015

Info

Loosening disabled

Loosening is disabled in the tightening program

4016

Info

Tightening disabled

4017

Info

Loosening not configured

Loosening is not configured in the selected tightening program

Select different tightening program

4020

Info

Too many NOK tightenings

Maximum consecutive NOK tightenings in batch is exceeded

4025

Info

No Tightening program selected

No tightening program selected.

Select tightening program or batch sequence.

4030

Info

Batch sequence aborted

The batch sequence has been aborted.

4031

Info

Max time to complete batch sequence reached.

4032

Info

Max time to complete first tightening reached.

4035

Info

Locked by line control

4040

Info

Locked by alternative identifier

Tool locked by alternative identifier.

4050

Invalid socket configuration

Tightening program assigned to multiple sockets.

Tightening program assigned to multiple sockets

4060

Info

Tool locked on batch complete

When running a batch with flag Tool lock on batch sequence complete this event is generated when the user press the trigger.

Unlock with signal Unlock Tool on complete.

4070

Info

Process enter manual mode

Indicates that manual mode has been activated for a virtual station

4071

Info

Process enter automatic mode

Indicates that automatic mode has been entered for a virtual station

4500

Info

Result DriveError

Internal driver error or driver loss detected.

4501

Info

Result Rehit

Attempt to tighten an already tightened bolt when Rehit detection is on.

4502

Info

Result Soft Start Torque Low

Soft start torque below minimum level.

4503

Info

Result Soft Start Torque High

Soft start torque exceeded maximum level.

4504

Info

Result Self Tap Torque High

Selftap torque exceeded maximum level.

4505

Info

Result Self Tap Torque Low

Selftap torque below minimum limit.

4506

Info

Result Safety Torque Low

Automatically calculated torque value to ensure torque sensor is mounted correctly.

4507

Info

Result Rundown Torque High

Rundown torque exceeded maximum level.

4508

Info

Result Rundown Angle High

Rundown angle exceeded maximum level.

4509

Info

Result Rundown Time High

Rundown time exceeded maximum limit.

4510

Info

Result Rundown Time Low

Rundown time below minimum limit.

4511

Info

Result Rundown Torque Low

Rundown torque below minimum level.

4512

Info

Result Rundown Angle Low

Rundown angle below minimum level.

4513

Info

Result Final Torque High

Final step torque exceeded maximum level.

4514

Info

Result Final Angle High

Final step angle exceeded maximum level.

4515

Info

Result Final Torque Low

Final step torque below minimum level.

4516

Info

Result Final Angle Low

Final step angle below minimum level.

4517

Info

Result Tightening Timeout

Tightening time limit exceeded. For General Tightening Strategies max tightening time is 30 seconds. For Multistep max tightening time depends on step restriction Maximum Time Limit. Error code is dependent on tightening stage.

Redo tightening.

4518

Info

Result Trigger Lost

Tool trigger was released before target was reached.

For General Tightening Strategies it is not allowed to release the trigger before the tightening stage has finished.

For Multistep, the error is displayed when trigger is lost before the target in a specific step is reached.

4519

Info

Premature torque loss

Socket has slipped off the nut.

4520

Info

Result Target Reached Before Final Step

Target torque reached before final step in tightening program.

4521

Info

Result Post View Torque Low

Post view torque below minimum level.

4522

Info

Result Post View Torque High

Post view torque exceeded maximum level.

4523

Info

Result Post View Torque Interval Not Reached

Post view torque interval not reached.

4524

Info

Result Torque Compensation Interval Not Reached

Torque compensation interval angle before rundown end not reached.

4525

Info

Result Tool movement exceeded

from a NOK tightening detailed status.

4526

Info

Result SafetyCurrMon Sensor Mismatch

Current monitoring error.

4527

Info

Result Tool movement exceeded

4528

Info

Result Soft Start Angle High

Soft start angle exceeded maximum level (Four Step).

4529

Info

Result Soft Start Angle Low

Soft start angle below minimum level (Four Step).

4530

Info

Result First Angle High

First step angle exceeded maximum level (Four Step).

4531

Info

Result First Angle Low

First step angle below minimum level (Four Step).

4532

Info

Result First Torque High

First step torque exceeded maximum level (Four Step).

4533

Info

Result First Torque Low

First step torque below minimum level (Four Step).

4534

Info

Result First Time High

First step time exceeded maximum level (Four Step).

4535

Info

Result First Time Low

First step time below minimum level (Four Step).

4536

Info

Result Final Time High

Final step time exceeded maximum level (Four Step).

4537

Info

Result Final Time Low

Final step time below minimum level (Four Step).

4538

Info

Result Final Supervision Torque Low

Final Supervision Torque was not reached.

4539

Info

Result Soft Start Time High

Soft start time exceeded maximum level (Four Step).

4540

Info

Result Soft Start Time Low

Soft start time below minimum level (Four Step).

4543

Info

Result Snug Monitor High

Wrench only. Monitor detected snug value exceeded.

4545

Info

Result No Residual Torque

Wrench only. Residual torque was under threshold.

4546

Info

Result Overspeed

Wrench only. Wrench gyro failed to measure angle due to high speed.

4547

Info

Result Effective Loosening

Wrench only. Wrench detected unexpected loosening.

4548

Info

Result Final Less Than Target

Final torque is below target torque set in tightening program.

4549

Info

TurboTight time limit exceeded

TurboTight time limit exceeded.

4550

Info

Result Rundown Pulses High

Maximum number of rundown pulses is exceeded.

4551

Info

Result Rundown Pulses Low

Rundown is completed before the minimum number of rundown pulses is reached.

4552

Info

Result Final Pulses High

maximum number of pulses is exceeded.

4553

Info

Result Final Pulses Low

Tightening is completed before the minimum number of pulses is reached.

4554

Info

Current at shutoff high

Current at shut off exceeded Current Limit High.

4555

Info

Current at shutoff low

Shut off current measured was below Current Limit Low

4556

Info

Uncategorized multistep error.

An error in the multistep configuration, often in conjunction with tool validation.

4557

Info

Result overload

4600

Warning

Data Drop or Data Hold used in combination with Batch tightening. The signals have no effect.

Data Drop and Data Hold are only supported for worktasks, without batch control. Select another worktask if the signals has to be used.

Valid only for Flex and StepSync.

4601

Info

Data Hold active: tightening result is sent once signal is low.

4602

Info

Data Drop active: tightening result discarded.

5010

Warning

Invalid Tightening program parameter value

The parameter in the selected tightening program are invalid.

Check the configuration of the selected tightening program to find and change the value of the parameter.

5020

Info

Main trigger is not the active start source

Generated when configured for push start only and user presses main trigger. Will be generated until user presses the push start.

Press push start to start the tool.

5030

Info

Tightening program complexity exceeds tool Capacity

The selected tightening program is too complex for the tool. Tool will be locked.

Reduce complexity of the tightening program, or choose different program

6010

Info

Accessory connected

Accessory is connected to the controller.

6020

Info

Accessory disconnected

Accessory is disconnected from the controller.

6021

Warning

Fieldbus offline

No communication with fieldbus.

6030

Warning

Accessory address collision

Two or more accessories with the same address are connected.

Change address on accessory.

6040

Warning

Accessory communication error

Intermittent communication error with accessory.

Check cables and connectors.

6041

Warning

Fieldbus error

Communication error with fieldbus.

6042

Warning

Fieldbus module mismatch

The installed fieldbus module does not match with the configured module.

Change the configuration to match with the installed module, or replace the installed module with the correct one.

6050

Info

Wrong socket selected

Generated when no or incorrect socket is selected.

6090

Warning

Barcode scanner could not be identified

When no unique serial number is found.

Configure the barcode reader device.

7010

Info

Message text to display

General event for displaying of messages.

None

8200

Info

Failed to Open Serial Port

Serial port to be used could not be opened.

Check serial port connections.

8214

Error

EHMI Software version mismatch

EHMI software version does not match in compatibility with the controller.

Update the software version of the EHMI.

Required tag number

A specific number must be written in the TAG of the end fitting tool.

Name

Name of the tightening program.

Program start

Torque value from which the tightening operation starts.
Must be ≥ smartHEAD Min torque value.
If Program start = 0, its value is automatically set to the smartHEAD Min torque value.

Torque min

Lower torque limit.

Torque max

Higher torque limit.

Maximum torque limit

If the torque applied reaches this limit, the message Change screw is shown on the wrench display.
Must be > Torque max.

Target torque

The torque target.

Torque units

This parameter is not editable.

Torque correction coefficient

When extensions are used, the wrench measurement might be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Torque correction coefficient = 1.

Batch size

Number of tightenings the batch will perform.
Maximum value: 99.
If Batch size = 0, the number of tightenings is infinite.
If Batch size > 1, batch result OK only if all tightenings are OK.

Max consecutive NOK

Number of accepted NOK to have an OK result.

End cycle time

Starts when the torque goes below the Program start after reaching the 3rd percentage.
Default value: 0.1 sec. Minimum value: 0.1 sec. Maximum value: 5 sec.

Ratchet time

Starts when the torque goes below the Program start without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.

Required tag number

A specific number must be written in the TAG of the end fitting tool.

Name

Name of the tightening program.

Program start

Torque value from which the tightening operation starts.
Must be ≥ smartHEAD Min torque value.
If Program start = 0, its value is automatically set to the smartHEAD Min torque value.

Torque min

Lower torque limit.

Torque max

Higher torque limit.

Maximum torque limit

If the torque applied reaches this limit, the message Change screw is shown on the wrench display.
Must be > Torque max.

Target torque

The torque target.

Trigger torque

Torque value from which the angle measurement starts (usually set to 50% of the Target torque).
If Trigger torque = 0, its value is automatically set to the smartHEAD Min torque value.

Angle min

Lower angle limit.

Angle max

Higher angle limit.

Torque units

This parameter is not editable.

Angle limit for rehit

If the Torque min value is reached within the specified angle, the message Joint already tightened is shown on the wrench display.

Stop condition

Select between Torque peak and Angle peak.

Torque correction coefficient

When extensions are used, the wrench measurement might be compensated to show a more accurate torque value. To calculate the correction coefficient, please refer to How to calculate the Torque Correction Coefficient.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Torque correction coefficient = 1.

Angle correction

When extensions cause additional wrench bending, the wrench angle measurement can be compensated to show a more accurate angle value.
To calculate the correction value, please refer to How to Calculate the Angle Correction.
The parameter is stored in the RFID TAG of the end fitting tool.

When extensions are not used, Angle correction = 0.

Batch size

Number of tightenings the batch will perform.
Maximum value: 99.
If Batch size = 0, the number of tightenings is infinite.
If Batch size > 1, batch result OK only if all tightenings are OK.

Max consecutive NOK

Number of accepted consecutive NOK to have an OK result.

End cycle time

Starts when the torque goes below the Program start after reaching the 3rd percentage.
Default value: 0.1 sec. Minimum value: 0.1 sec. Maximum value: 5 sec.

Ratchet time

Starts when the torque goes below the Program start without reaching the 3rd percentage value. This allows the operator to release the torque for a while and recharge during the tightening operation.
Default value: 5 sec. Minimum value: 0.1 sec. Maximum value: 30 sec.