Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Technical Product Data

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Technical Product Data

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Installation

• Installation Instructions
  • Set-up for Power Supply Unit
  • Set-up for IxB
  • Set-up for Accessories
    • Accessories Matrix
    • Cable Matrix
  • Set-up for PF6 FlexSystem
    • Set up for M12 cable
  • Set-up for Power Focus 6000
  • Set-up for MT Focus 6000

Installation Instructions

• Set-up for Power Supply Unit
• Set-up for IxB
• Set-up for Accessories
  • Accessories Matrix
  • Cable Matrix
• Set-up for PF6 FlexSystem
  • Set up for M12 cable
• Set-up for Power Focus 6000
• Set-up for MT Focus 6000

Set-up for Power Supply Unit

Power Supply Unit 45W M8 (product number 4220607303).

Follow the below procedure to connect the Power Supply Unit to the CAN converter:

Set-up for IxB

Using IxB: Connect the CAN converter and accessories to the controller as shown in the image:

Set-up for Accessories

Compatible accessories for the CAN converter:

• Stack Light

• Operator Panel

• Indicator Box

• Socket Selector

• IO Expander

It is possible to daisy chain up to 5 accessories to the CAN converter. Connect the accessories to the CAN Converter with CAN cables. An example setup is shown in the image below:

The Operator Panel only has one CAN connection. If it is not the last or only accessory in the daisy chain a CAN splitter(Y-Cable) is needed. For example, a daisy chain with an indicator box

It is possible to add additional power to the daisy chain if needed:

• Add extra power to the accessories in the daisy chain. The power is supporting the accessory which it is connected to.

• Connect an I/O Hub PSU (product number 4390208153) to the daisy chain

If the socket selector is the first or only accessory in the daisy chain, a extension cable(Male to Female D-sub) should be used to connect CAN converter and Socket selector. Example set up is shown in the image below

Accessories Matrix

Refer the below matrix to connect different type of accessories to can converter

Cable Matrix

Refer the below matrix for different cable combinations to connect CAN converter

Set-up for PF6 FlexSystem

Using PF6 FlexSystem: Connect the and accessories as shown in the image below:

Special Cable Set-up

A special cable setup should be done according to the following image in order to connect the CAN converter to accessories in a PF6 Flex System:

The special cables required to set up this connection are

1. M23 Indicator Splitter Cable(Product num 8433056712)

2. M12 Flex Splitter Cable(Product num 8433056713)

Set up for M12 cable

The M12 cable is connected to two different connectors on the PF6 Flex system according to the table:

Set-up for Power Focus 6000

Using Power Focus 6000: Connect the CAN converter and the controller to the factory network via ethernet cables. An example setup is shown in the image below:

Set-up for MT Focus 6000

Using MT Focus 6000: Connect the CAN converter and the controller to the factory network via ethernet cables. An example setup is shown in the image below:

Operation

• Ergonomic Guidelines
• Start-up Procedure

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• In dusty environments, use a dust extraction system or wear a mouth protection mask.

Start-up Procedure

Refer to the User Guide for information on how to set-up the .

Service

• Preventing ESD Problems
• Maintenance Instructions
  • Service Recommendations

Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Maintenance Instructions

• Service Recommendations

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Recycling

• Environmental Regulations

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.