Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Power Consumption
  • Technical Product Data

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire in 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tool maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are performed only in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state-of-the-art preventive maintenance through its ToolCover contracts. For further information, contact your local Service representative.

For electrical motors:

• Warranty will apply, only when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: https://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Power Consumption
• Technical Product Data

Power Consumption

Power consumption depends on the speed and torque of the tool. High speed and torque increase power consumption.

The power consumption in idle mode has been measured without any controller accessories or tool accessories connected.

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Installation

• Installation Requirements
  • Installation Checklist
  • Controller Overview
• Installation Instructions
  • Installing the Controller
  • Functional Test of the Residual-Current Circuit Breaker with Overcurrent Protection (RCBO) Device
  • Configuring Remote Start for Single or Multiple Controllers
  • Cabling
  • Emergency Stop
  • Emergency Stop Button
  • EM Stop Connector Configurations
  • EM Stop Connection Scenarios

Installation Requirements

• Installation Checklist
• Controller Overview

Installation Checklist

The Power Focus S is a control and monitoring unit for electric assembly tools. A working system consists of the following:

• the Power Focus S

• a tool cable, available in different models and lengths

• an electric tool.

Controller Overview

1	Emergency stop connector
2	E-stop in
3	Fan connector
4	Ethernet: Service port
5	Remote start enable switch
6	Out 24 V
7	E-stop out
8	Ethernet: Port B
9	Ethernet: Factory port/Port A

Installation Instructions

• Installing the Controller
• Functional Test of the Residual-Current Circuit Breaker with Overcurrent Protection (RCBO) Device
• Configuring Remote Start for Single or Multiple Controllers
• Cabling
• Emergency Stop
• Emergency Stop Button
• EM Stop Connector Configurations
• EM Stop Connection Scenarios

Installing the Controller

The controller must be positioned so that the power switch is easily accessible.

For maximum tool performance, make sure that the controller is installed so that free airflow is provided. This improves the cooling of the controller.

1. Attach the mounting plate to a wall or to a steel plate, using three M6 screws. If attaching to a wall, use the correct wall bracket (plug and screw). If attaching to a steel plate, make sure that the steel plate is at least 2 mm thick.

2. Attach the controller to the mounting plate by tilting the controller and guiding the top flange of the mounting plate into the slot on the back of the controller. Lower the controller to engage the locking mechanism.

3. Install the retainer strap between the wall and the cable cover.

4. Open the front of the controller.

5. Connect the power cable to the power connector.

6. Make sure that the RCBO (residual-current device) is switched on.

7. Close the front of the controller.

8. Connect the tool cable to its socket on the bottom part of the controller.

9. Connect the power cable to a power supply.

10. Turn the power switch on.

An optional, threaded grounding point is available on the lower backside of the controller. The grounding point accepts a M4 threaded screw. The additional grounding does not replace the grounding from the wall socket.

Functional Test of the Residual-Current Circuit Breaker with Overcurrent Protection (RCBO) Device

A certified electrician must perform the functional test of the residual-current circuit breaker with overcurrent protection (RCBO) device, according to the IEC 61557-6 standard.

In high-voltage countries with a mains voltage of 220-240 V, the functional test can be performed by pushing the yellow button on the RCBO device.

In low-voltage countries with a mains voltage of 110-120 V, the functional test must be performed using the phase and neutral in the two test openings above the RCBO device.

Configuring Remote Start for Single or Multiple Controllers

The switch for remote start is found on the connector board located behind the front panel.

Whenever enabling remote start you must, for safety reasons, implement an emergency stop solution.

When using portable hand-held or portable hand-guided tools (such as tools used with torque reaction devices or dual trigger), remote start must be disabled by setting the switch on the controller to OFF. This is done to make it impossible to override the safety function within the tools.

Cabling

EM Stop button cables

I/O Cables

For connecting multiple controllers with I/O cables distributing the emergency stop signal, use the maximum length according to the following table:

Emergency Stop

The Power Focus S is equipped with an infrastructure needed to create an emergency stop function with redundant breaking according to EN ISO 13849-1 category 3 PL d. The emergency stop function must be used when using remote start functionality.

The emergency stop function can be used with a supply disconnecting device (such as an EM Stop button). When pressed, it interrupts the supply voltage to the controller drive.

The emergency stop function can be used with either a single controller or up to 10 controllers in a single emergency stop chain. In a multiple controller configuration the emergency stop signal is distributed from the first controller to all interconnected controllers using E-stop in and E-stop out. The last controller in the chain returns a feedback signal to indicate that all controllers have received the emergency stop signal. The Emergency stop status is shown.

For the emergency stop there is a 24V DC output through the emergency stop connector on the connector board.

Emergency Stop Button

The supply disconnecting device may serve as an emergency stop when it is readily accessible to the operator and it is of the type described in EN 60204-1:2006, 5.3.2 a), b), c) or d). When intended for such use, the supply disconnecting device shall be colored red and have a yellow background. (Ref. EN 60204-1:2006, 10.7.5).

EM Stop Connector Configurations

The following EM Stop connector configurations are possible:

• EM Stop default configuration (no EM Stop connected).

• EM Stop entry configuration - single controller with hand-held tools.

• EM Stop entry configuration - multiple controllers with hand-held tools.

• EM Stop entry configuration - single controller with fixtured tools.

• EM Stop entry configuration - multiple controllers with fixtured tools.

• EM Stop entry configuration - single controller without manual reset.

• EM Stop bypass configuration.

• EM Stop loopback configuration.

EM Stop Default Configuration

WARNING

For this configuration, the remote start enable switch must be set to OFF

The Power Focus S comes with preinstalled jumpers for this configuration.

Use the following pin configuration:

EM Stop Entry Configuration - Single Controller with Hand-held Tools

EM Stop button connector: Phoenix, 10-pin headers, 3.5 mm pitch

Use the following pin configuration:

EM Stop Entry Configuration - Multiple Controllers with Hand-held Tools

EM Stop Entry Configuration - Single Controller with Fixtured Tools

For this configuration, the remote start enable switch must be set to ON.

EM Stop Entry Configuration - Multiple Controllers with Fixtured Tools

For this configuration, the remote start enable switch must be set to ON.

EM Stop Entry Configuration - Single Controller without Manual Reset

EM Stop button connector: Phoenix, 10-pin headers, 3.5 mm pitch

Use the following pin configuration:

EM Stop Bypass Configuration

EM Stop I/O cable connector: Phoenix, 10-pin

Remove plug or use the following pin configuration:

EM Stop loopback configuration

EM Stop I/O cable connector: Phoenix, 10-pin

Use the following pin configuration:

EM Stop Connection Scenarios

The following connection scenarios are possible:

• Scenario 1 - No EM Stop, single controller with its remote start enable switch set to OFF.

• Scenario 2 - EM Stop, single controller with its remote start enable switch set to ON and used with fixtured tools.

• Scenario 3 - EM Stop, single controller with its remote start enable switch set to OFF and used with hand-held tools.

• Scenario 4 - EM Stop, multiple controllers with their remote start enable switches set to OFF and using a reset button.

• Scenario 5 - EM Stop, multiple controllers with their remote start enable switches set to OFF and using software reset.

Scenario 1 - No EM Stop, one controller with its remote start enable switch set to OFF

In this scenario, no EM Stop is used. The corded tools tool trigger acts as the safety device. The remote start enable switch on the connector board is set to OFF. The EM Stop connector requires the default or no EM Stop configuration. This is the EM Stop connector configuration that the controller is shipped with.

Scenario 2 - EM Stop, single controller with its remote start enable switch set to ON

In this scenario, an EM Stop is used with a single controller. The remote start enable switch on the connector board is set to ON. The EM Stop connector requires the B2 EM Stop entry configuration.

Scenario 3 - EM Stop, single controller with its remote start enable switch set to OFF and used with hand-held tools

In this scenario, an EM Stop is used with a single controller. The remote start enable switch on the connector board is set to OFF. The EM Stop connector requires the B2 EM Stop entry configuration.

Scenario 4 - EM Stop, multiple controllers with their remote start enable switches set to OFF and using a reset button

In this scenario, an EM Stop is used with multiple controllers that are interconnected with I/O cables and RJ45 Ethernet cables. The I/O cables are connected to the E-STOP IN and E-STOP OUT connectors as shown above. The RJ45 Ethernet cables are connected to the PoE ports (PoE 1, PoE 2). For each controller, the remote start enable switch on the connector board is set to OFF. The EM Stop connector configuration depends on the controller location within the chain:

• For the first controller, the EM Stop connector requires the entry configuration.

• For any intermediate controller, the EM Stop connector requires the bypass configuration.

• For the last controller, the EM Stop connector requires the loopback configuration.

Scenario 5 - EM Stop, multiple controllers with their remote start enable switches set to OFF and using software reset

In this scenario, an EM Stop is used with multiple controllers that are interconnected with I/O cables and RJ45 Ethernet cables. The I/O cables are connected to the E-STOP IN and E-STOP OUT connectors as shown above. The RJ45 Ethernet cables are connected to the PoE ports (PoE 1, PoE 2). For each controller, the remote start enable switch on the connector board is set to OFF. The EM Stop connector configuration depends on the controller location within the chain:

• For the first controller, the EM Stop connector requires the entry configuration.

• For any intermediate controller, the EM Stop connector requires the bypass configuration.

• For the last controller, the EM Stop connector requires the loopback configuration.

Operation

• Ergonomic Guidelines
• Operating Instructions
  • LED Status Light

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Always use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• In dusty environments, use a dust extraction system or wear a mouth protection mask.

Operating Instructions

• LED Status Light

LED Status Light

The LEDs on the front of the Power Focus S shows the status of the controller. Some statuses are also shown as error codes on connected Power Focus 8 controllers.

1	White LED
2	Red LED
3	Blue LED

Several different LED statuses can be shown simultaneously

Service

• Preventing ESD Problems
• Maintenance Instructions
  • Service Recommendations
  • Replacing the Backup Battery for the Clock and Calendar Function
• Repair Instructions
  • Wiring

Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Maintenance Instructions

• Service Recommendations
• Replacing the Backup Battery for the Clock and Calendar Function

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Replace any defective or worn parts

Replacing the Backup Battery for the Clock and Calendar Function

WARNING

Electrical Hazard

Interrupt the power supply before opening a Power Focus S, to avoid electrical shock.

• Unplug the power cable to the controller.

For the clock and calendar function, the controller uses a backup battery. The 3 V lithium backup battery is of the CR2032 type.

To replace the backup battery, do the following:

Repair Instructions

• Wiring

Wiring

If the plug on the power cable needs to be replaced, use the following wiring guide:

WARNING

Electrical Hazard

Interrupt the power supply before opening a Power Focus S, to avoid electrical shock.

• Unplug the power cable to the controller.

WARNING

Electrical Hazard

Always use a power supply without galvanic isolation to safeguard the correct function of the residual-current circuit breaker with overcurrent protection (RCBO) device. Using a power supply with galvanic isolation may disrupt the function of the RCBO device, and may result in electrical shock.

WARNING

Electrical Hazard

Use of a none certified power cable for replacement may result in electrical shock.

• Always use a certified power cable with same electrical rating for replacement.

Recycling

• Environmental Regulations
• Recycling Information
• Recycling Information

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling Information

Recycling Information