Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Special Precaution
    • Warning
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Applications
  • Technical Product Data

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Special Precaution

• Check that the power socket is properly fastened.

• Replace the square drive retainer or socket if worn.

• Avoid unnecessary idling.

• When using a suspension yoke, make sure that it is in good condition and correctly fastened.

Warning

WARNING

Polymer hazard

The vanes in this product contain PTFE (a synthetic fluoropolymer). Due to wear, there might be PTFE particles inside the product. Heated PTFE can produce fumes which may cause polymer fume fever with flu-like symptoms, especially when smoking contaminated tobacco.

Health and Safety recommendations for PTFE must be followed when handling vanes and other components:

• Do not smoke when servicing this product

• PTFE-particles must not come in contact with open fire, glow or heat

• Motor components must be washed with cleaning fluid and not blown clear with an air line

• Wash your hands before starting any other activity

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Applications
• Technical Product Data

Applications

This pneumatic shout-off impulse tool can be used for various applications where reaction free tightening and/or high productivity is needed.

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Installation

• Installation Requirements
  • Air Quality
  • Air Lubrication Guide
  • Compressed Air Connection
  • Air Pressure Regulation
• Installation Instructions
  • Installation of Vibrating Tools
  • Initial Setting of Torque

Installation Requirements

• Air Quality
• Air Lubrication Guide
• Compressed Air Connection
• Air Pressure Regulation

Air Quality

• For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer.

• Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water. Install the filter as close as possible to the product and prior to any other air preparation units to avoid pressure drop.

For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators will add too much oil and therefore decrease the tool performance due to too much oil in the motor.

Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a lubricator.

Air Lubrication Guide

Recommended air lubricators:

• Atlas Copco Optimizer (1 liter) 9090 0000 04

• Q8 Chopin 46

• Shell Air Tool Oil S2 A 320

Compressed Air Connection

WARNING

Risk of severe injury

Air under pressure can cause injury.

• Always shut off the air supply when not in use or before any adjustments.

• Drain the hose of air pressure and disconnect the tool from air supply when not in use or before any adjustments.

• Always use the correct hose size and air pressure for the tool.

WARNING

Compressed Air

High air pressure can cause severe damage and bodily injury.

• Do not exceed maximum air pressure.

• Make sure that there are no damaged or loose hoses or fittings.

For correct air pressure and hose size, see the Technical Product Data on - https://servaid.atlascopco.com or www.atlascopco.com.

Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Air Pressure Regulation

A pressure regulator is recommended for each tool.

A pressure regulator will give the following advantages:

• A stable air pressure which results in better accuracy

• An easy way to adjust the power of the tool

Make sure to adjust the regulator to the lowest expected pressure on the line.

Adjusting the air pressure will have the following consequences:

• Decreasing the air pressure will result in a slower but more accurate tool

• Increasing the air pressure will result in a faster but less accurate tool

If the pressure from the airline is below five bar, a tool from the EP L-series (designed for low pressure installations) is recommended.

Installation Instructions

• Installation of Vibrating Tools
• Initial Setting of Torque

Installation of Vibrating Tools

We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vibrating tool and the quick coupling.

Initial Setting of Torque

To minimize the risk of damage to the actual joint we recommend to set the torque slightly lower on the test joint than the torque wanted for the application. Make sure to use the same equipment, such as for example extensions, sockets and air pressure on the test joint as will be used on the actual joint.

Make sure to always verify the torque settings on your actual joint.

Operation

• Ergonomic Guidelines
• Operating Instructions
  • Changing the Rotational Direction
  • Air Pressure Monitoring, RE-signal
  • Optimizing the Tool Performance
  • MultiTrim Function
  • When to Use AutoTrim Valve or Trim Valve
  • Switching to Trim Function
  • Adjusting the Trim Valve
  • Switching to AutoTrim Function
  • Adjusting the AutoTrim Valve
  • Setting of Tightening Torque
  • Torque Check - Residual Torque Measurement on Actual Joint
  • Setting of Tightening Torque When Using AutoTrim Function
  • Setting of Tightening Torque When Using Trim Function

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines and see if you can identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the work area to your needs and the work task.

  • Adjust for convenient reach range by determining where parts or tools should be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by reducing the weight of the load. You can also reduce the load on the static muscles by holding the load close to the body.

  • Make sure to take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes and head during the work task.

• Use the appropriate lighting for the work task.

• Use ear protection equipment in noisy environments.

• Use dust extraction system or mouth protection mask in dusty environments.

Operating Instructions

• Changing the Rotational Direction
• Air Pressure Monitoring, RE-signal
• Optimizing the Tool Performance
• MultiTrim Function
• When to Use AutoTrim Valve or Trim Valve
• Switching to Trim Function
• Adjusting the Trim Valve
• Switching to AutoTrim Function
• Adjusting the AutoTrim Valve
• Setting of Tightening Torque
• Torque Check - Residual Torque Measurement on Actual Joint
• Setting of Tightening Torque When Using AutoTrim Function
• Setting of Tightening Torque When Using Trim Function

Changing the Rotational Direction

Air Pressure Monitoring, RE-signal

It is possible to connect the tool to a pressure monitoring equipment to monitor the tightening. The pressure signal from the tool (differential pressure over the motor) can be used to detect:

• Missed fasteners

• Trigger release before set torque is reached

• Stripped threads

• Cross-threading

• Re-hits

• Drop in air supply

To connect the tool to a pressure monitoring equipment we recommend using a Reporting Connection Kit, see Accessories https://servaid.atlascopco.com.

The pressure monitoring equipment does not measure torque.

Assembly of the Reporting Connection Kit

Air Pressure Signal Diagram

Optimizing the Tool Performance

Recommended number of pulses

A Pulse tool well suited for your application should reach the target torque (with shut off) within 5-20 pulses. The number of pulses it takes for the tool to reach target torque can be measured with an analyzer. The tightening time can also be used as a guide, to know if the tool is appropriate for your application:

• ≤ 1 second for tools up to 30 Nm

• ≈ 1 second for tools up to 80 Nm

• ≈ 2 seconds for tools up to 150 Nm

• ≈ 5 seconds for tools up to 450 Nm

• ≤ 10 seconds for tools up to 850 Nm

If the target torque is achieved with less than 5 pulses (= short tightening time), the torque scatter will increase and it can be difficult to adjust to the right level, especially on hard joints.

If the target torque is achieved with more than 20 pulses (= too long tightening time) the wear will increase and more frequent oil filling and service will be required. Too long tightening time, in combination with high production rate, may also result in excessive heating of the oil. In that case the power will decrease with longer tightening time and sometimes no shut off.

If the target torque is achieved with less than 5 pulses this can be fixed by:

• Decreasing the air pressure.

• Reducing the speed by means of the AutoTrim or Trim valve.

• If the above is not possible or does not give wanted results, a smaller tool may be a better choice.

If the target torque is achieved with more than 20 pulses this can be fixed by:

• Increasing the dynamic air pressure to 6-7 bar for standard EP tools, or up to 5 bar for low pressure EP L-tools.

• Adjust the AutoTrim or Trim valve to give maximum power/speed.

• If the above is not possible or does not give wanted results, a bigger tool may be a better choice.

When changing the air pressure, the target torque must be measured again and adjusted if needed.

MultiTrim Function

The design of PTI-MT tools combines the advantage of both AutoTrim and Trim function - MultiTrim - in the same tool. The tools are factory set at AutoTrim function and can easily be change to Trim function when suitable for the application.

When to Use AutoTrim Valve or Trim Valve

AutoTrim Valve

• For applications where the tool is used to tighten both hard and soft joints.

Trim Valve

• For applications where the tool is used for tightening joints with similar characteristics.

Position of the Set Screw with AutoTrim or Trim Setting

Switching to Trim Function

When the tool has been used with AutoTrim function:

Adjusting the Trim Valve

Switching to AutoTrim Function

When the tool has been used with Trim function:

Adjusting the AutoTrim Valve

Regularly check the function of the AutoTrim valve.

The AutoTrim valve gives a reduced speed during rundown and will automatically switch to full speed/power after 1-2 pulses. If this is not the case, follow steps 1-3.

• If the valve is too closed, the AutoTrim will not shift to full speed and power when pulsing starts. Turn the valve counter clockwise 90 degrees to find the correct switching point. Repeat until correct switching point is reached.

• If the valve is too open, the AutoTrim will shift to full speed and power too quickly (during rundown). Turn the valve clockwise 90 degrees to find the correct switching point. Repeat until correct switching point is reached.

Re-setting the Switching Point of the AutoTrim Valve

AutoTrim Settings for Regular Pressure Tools

AutoTrim Settings for Low Pressure Tools

Improper AutoTrim function may result in:

• Increased scatter (wrong torque).

• Longer tightening time.

• No shut-off.

Setting of Tightening Torque

The adjusting screw (the slotted screw) is the only screw that initially should be adjusted. Start at a low torque adjustment and gradually increase the setting until you reach the desired torque level. See detailed illustrations for setting of the tightening torque when using AutoTrim function and Trim function respectively.

Using the tool at a higher torque, than recommended maximum torque, might result in improper function and faster wear.

Always check the setting on your actual joint.

Torque Check - Residual Torque Measurement on Actual Joint

* Torque required to cause the threads of the fastener (including its head) on which torque is applied, to move relative to the mating thread.

Setting of Tightening Torque When Using AutoTrim Function

When using a tool with AutoTrim function make sure that it is correctly adjusted. When correctly adjusted the AutoTrim reduces the speed during rundown and will automatically switch to full speed/power after approximately 1-2 pulses.

Setting of Tightening Torque When Using Trim Function

When using the tool with Trim function make sure that it is adjusted correctly. The Trim valve can be used to reduce the speed to improve the accuracy, especially on low torque settings on hard joints.

Service

• General Service Information
• Maintenance Instructions
  • Daily Inspection
  • Preventive Maintenance
  • Preventive Maintenance Level 1
  • Preventive Maintenance Level 2
  • Assembling the Pulse Unit
  • Assembling the AutoTrim Valve
  • Assembling Motor in Housing
  • Position of the Stop Pin in Pulse Unit
    • Adjusting the Position of the Stop Pin
• Lubrication Instructions
  • Rust Protection and Cleaning
  • Lubrication Guide
  • Refill the Pulse-Unit with Oil
  • Oil Filling and Changing Instruction for Pulse Unit
  • Oil Level in the Pulse Unit
  • Recommended Oil for the Pulse Unit
• Dismantling/Assembling Instructions
  • Assembling Motor in Housing
  • Tightening of Threaded Connections
• Torque Check - Residual Torque Measurement on Actual Joint
• Tests and Adjustments after Service
  • Test Method - Static or Dynamic
  • Tool Condition Test
  • Torque Check - Residual Torque Measurement on Actual Joint
  • Adjusting the Position of the Stop Pin

General Service Information

If the tool is not working properly, take it out of operation for inspection. Preventive maintenance is recommended at regular intervals. See detailed information on Preventive Maintenance.

• Make sure to use the service tools, service kits and spare parts recommended by Atlas Copco.

• Make sure to follow the Service instructions provided by Atlas Copco.

Make sure to work in a clean environment and that all parts are cleaned before re-assembling. Foreign particles, even small fibers from paper tissue, may affect the service life of the Pulse unit.

Maintenance Instructions

• Daily Inspection
• Preventive Maintenance
• Preventive Maintenance Level 1
• Preventive Maintenance Level 2
• Assembling the Pulse Unit
• Assembling the AutoTrim Valve
• Assembling Motor in Housing
• Position of the Stop Pin in Pulse Unit
  • Adjusting the Position of the Stop Pin

Daily Inspection

• Make sure that the tool is in good condition, no visual damage.

• Make sure that the air connection and air installation is done correctly. Listen for any air leakage.

• Make sure that sockets and extensions have no visual damage.

• Make sure to have the correct air pressure.

• Listen to make sure that there is no unexpected noise when running the tool

Preventive Maintenance

There are several criteria that affect the need for service on EP-tools such as; type of joint, torque level and tightening duration, production rate, air pressure and air quality. Recommendations are based on Reference Tightening, as listed in table. The service intervals and service solutions are based on experience and internal testing.

Reference Tightening

The air installation and air quality for the Reference Tightening should be according to recommendations in the Product Instructions. Deviations from above conditions may affect the service intervals.

Preventive Maintenance Level 1

Carry out maintenance after 200 000 - 250 000 tightening, see table Reference Tightening, or once a year whichever comes first.

For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco.

Tool Handle

• Make a visual inspection for any damage.

• Inspect the yoke and suspension points.

• Inspect the bushing in the Pulse unit casing and the surface of the anvil.

• Clean the inlet strainer.

Air Motor

• Make a visual inspection for any damage.

• Change the vanes.

• Change the bearings if needed.

AutoTrim / Trim

• Open and inspect the parts for damage, wear or blockage.

• Clean the needle valve (only AutoTrim).

• Change the sealing if needed (only AutoTrim).

• Assemble and adjust according to instructions.

Trigger and Reversing Valve

• Look for any leakage and make sure that it works correctly.

• Inspect the O-rings and washer, replace if needed.

Silencer

• Open and inspect the parts for damage, replace if needed.

• Change the filter.

Pulse Unit

• Inspect the shut-off mechanism.

• Inspect the square drive and hex drive for any cracks or wear.

• Make sure that the torque adjustment screw has enough friction to prevent the setting from accidently changing during operation.

• Change the oil accordingly.

• Make sure that the pulsing frequency is within limits, as per the Tool Condition Test.

Preventive Maintenance Level 2

Carry out maintenance after 400 000 - 500 000 tightenings, see table Reference Tightening, or every second year whichever comes first.

For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco.

Same as level 1 with additional Pulse unit maintenance below:

Pulse Unit

• Drain all the oil completely from the Pulse unit.

• Disassemble the Pulse unit.

• Clean and inspect all parts and surfaces thoroughly for any wear or damage.

• Inspect the shut-off mechanism and replace damaged or worn parts.

• Clean the magnets from any metal particles.

• If replacing the rollers we strongly recommend replacing the pistons as well.

• Change all O-rings and Diaphragms.

• Replace the anvil sealing. Make sure that the cylinder front piece is clean and dry on the inside with no lubrication before assembling the new sealing.

• Make sure that the anvil surface is smooth, clean and lubricated with pulse oil to prevent damages to the anvil sealing during assembly.

• Make sure to assemble the Pulse unit in the right way. It is important that the camshaft and the separator washer pin is lined up with the groove in the cylinder front piece. If not, the cylinder end piece will not be correctly fastened and the Pulse unit will not function correctly.

• Fill the Pulse unit to the right oil level.

Assembling the Pulse Unit

Make sure to assemble all parts of the Pulse unit in the right order.

It is important that the camshaft and the separator washer pin is lined up with the groove in the cylinder front piece. If not, the cylinder end piece will not be correctly fastened, and the Pulse unit will not function properly.

Assembling the AutoTrim Valve

When re-assembling the AutoTrim after inspection or service, make sure to protect the piston sealing from the housing thread.

Assembling Motor in Housing

* For correct tightening torque, see Spare Parts https://servaid.atlascopco.com.

Position of the Stop Pin in Pulse Unit

The position of the stop pin is correctly set at the factory. If the position has to be reset or adjusted due to service or replacement of spare parts, follow the instructions below.

Adjusting the Position of the Stop Pin

Measurement: D is the opening diameter for the gauge.

Gauge Diameter

Lubrication Instructions

• Rust Protection and Cleaning
• Lubrication Guide
• Refill the Pulse-Unit with Oil
• Oil Filling and Changing Instruction for Pulse Unit
• Oil Level in the Pulse Unit
• Recommended Oil for the Pulse Unit

Rust Protection and Cleaning

Water in the compressed air can cause rust. To prevent rust we strongly recommend to install an air dryer.

Water and particles can cause sticking of vanes and valves. This can be prevented by installing an air filter close to the product to avoid pressure drop.

Before longer stand stills always protect your tool by adding a few drops of oil into the air inlet. Run the tool for 5–10 seconds and absorb any access oil at the air outlet in a cloth.

Lubrication Guide

Refill the Pulse-Unit with Oil

For optimum machine performance the pulse unit must be correctly filled with oil. Due to a possible microleakage of oil from the pulse unit, it could be necessary to refill the unit between the regular overhaul intervals. The frequency of this procedure depends on the type of application, number of cycles, tightening time etc. An accurate refill of the pulse unit gives long service intervals.

Too much oil in the pulse unit implies a low pulse frequency and slow tightening.

Too little oil in the pulse unit implies a high pulse frequency and there will be a risk of a decreasing tightening torque. In particular at the first tightening after a break the machine might race.

Use Atlas Copco Pulse Unit Oil.

Running the machine with too little oil may damage the pulse unit.

After the refill – Check the tightening torque, see Service instructions.

Oil Filling and Changing Instruction for Pulse Unit

Required equipment for oil filling and oil changing:

• Atlas Copco Pulse unit oil.

• Atlas Copco Pulse unit Oil Filling Kit.

  For ordering number for Spare Parts, see https://servaid.atlascopco.com.

Oil Filling Equipment Kit

• 2 x Adapter M3

• 2 x Adapter M4

• 4 x Hose length 540 mm

• 2 x Hose length 50 mm

• 1 x Hose length 120 mm

• 1 x Syringe 50 ml

• 1 x Syringe 1 ml

• 4 x Plug

• 5 x Connection

• 2 x Connection

• 2 x Can

• 2 x Cover

Oil Filling

Oil Level in the Pulse Unit

The right oil level in the Pulse unit is important for the tool to work correctly.

The need to add oil to the Pulse unit will vary depending mainly on the number of tightening, torque level and number of pulses (tightening time).

Operating the tool on a low oil level will result in faster wear of the parts in the Pulse unit. It will also affect the tool performance and accuracy.

Always check the tightening torque after filling the oil.

Detect Low Oil Level in the Pulse Unit

• Longer tightening time

• Very high pulse frequency, especially when the tool has not been used for a while.

• Low torque or abnormal torque changes (increased scatter).

• No shut-off.

To measure the pulse frequency use a static torque transducer or an inline transducer connected to torque testing equipment, as per the Tool Condition Test.

Recommended Oil for the Pulse Unit

The recommended oil for the pulse unit is Atlas Copco Pulse Unit Oil.

A bottle of Atlas Copco Pulse Unit Oil and the required syringe or syringes are orderable as kits. Please see Service Kits for ordering numbers.

Dismantling/Assembling Instructions

• Assembling Motor in Housing
• Tightening of Threaded Connections

Assembling Motor in Housing

* For correct tightening torque, see Spare Parts https://servaid.atlascopco.com.

Tightening of Threaded Connections

The tightening torque indicated in the exploded views (see Spare parts section in https://servaid.atlascopco.com) will give the right clamping force and prevent parts from loosening. It is important not to exceed the clamping force, these parts must be able to open up without being damaged at service. After some time of operation and in special circumstances, depending on application and usage, the parts may however loosen somewhat. The tightening torque can then be increased by 10-20% and some type of low or medium thread locking fluid can be applied.

Torque Check - Residual Torque Measurement on Actual Joint

* Torque required to cause the threads of the fastener (including its head) on which torque is applied, to move relative to the mating thread.

Tests and Adjustments after Service

Perform a tool condition test to make sure that the tool is working properly.

Test Method - Static or Dynamic

A static torque measurement is recommended for the ErgoPulse machines.

If dynamic torque measurement with an electronic inline torque transducer is used, always verify your measurement result by a static check with a torque wrench (electronic).

For more information, refer to Atlas Copco "Pocket Guide to Pulse Tools". Ordering No. 9833 1225 01.

Tool Condition Test

Test Conditions

Temperature Pulse unit: approximately 20° C.

Dynamic air pressure: 6.3 bar (91 psi).

Hose size: Ø 8 mm Hose length: 3 m

Correct pulse frequency indicates that the air motor and the Pulse unit are in good condition. If the pulse frequency is too high - add more oil. If the pulse frequency is too low - reduce the oil level.

Torque Check - Residual Torque Measurement on Actual Joint

* Torque required to cause the threads of the fastener (including its head) on which torque is applied, to move relative to the mating thread.

Adjusting the Position of the Stop Pin

The position of the stop pin is correctly set at the factory. If the position has to be reset or adjusted due to service or replacement of spare parts, follow the instructions below.

Measurement D is the opening diameter for the gauge.

D = 1.55 mm

Troubleshooting

• Troubleshooting Guide

Troubleshooting Guide

Recycling

• Environmental Regulations
• Recycling Instruction

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling Instruction