RRH04P-12
Riveting Hammer
Product Information
General Information
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER | DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. |
WARNING | WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. |
CAUTION | CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. |
NOTICE | NOTICE is used to address practices not related to personal injury. |
Warranty
Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.
Normal wear and tear on parts is not included within the warranty.
Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).
The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.
Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.
To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.
Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.
For electrical motors:
Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.
Please visit: www.atlascopco.com.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
Regulatory and Safety Information
Technical Data
Installation, Operation and Service Instructions
Spare Parts Lists
Accessories
Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
General Description
This is a riveting hammer incorporating completely revolutionary ergonomic advantages. Designed to minimize the riveter's exposure to vibration while maintaining high tool performance, the vibration-damped riveting hammer, combined with the RBB vibration damped bucking bar, offers an unbeatable system for riveting. The tool features adjustable power using our feather trigger or the optional regulator, enabling the user to set the power for different rivet materials and sizes.
Features
Vibration damped to minimize exposure to vibration
Adjustable power
Available in trigger start and push to start models
Adjustable hand guard
Easy and comfortable operator grip
First in class ergonomics
Benefits
Reduce risk of vibration related injuries
Reduces the risk for white fingers
High tool performance
Built-in vibration damping system
Highly robust and durable
Technical data
Air consumption |
6 cfm |
Air consumption |
3.7 l/s |
Air inlet thread BSP |
1/4 |
Airframe ref |
2X |
Blows |
3960 per min |
Energy per blow |
2.0 J |
Energy per blow |
1.5 ft lb |
Max working pressure |
7.0 bar |
Max working pressure |
100 psi |
Piston dia |
0.6 in |
Piston dia |
15 mm |
Rec hose size |
1/4 in |
Rec hose size |
6.3 mm |
Rivet set shank |
0.4 in |
Rivet set shank |
10.2 mm |
Sound power |
104 dB(A) |
Sound pressure |
93 dB(A) |
Sound uncertainty |
3 dB(A) |
Stroke |
1.6 in |
Stroke |
40 mm |
Vibration value |
< 2.5 m/s² |
Weight |
1.0 kg |
Weight |
2.2 lb |
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Accessories
Inlet regulator
The inlet regulator is an optional accessory and can be used to adjust the air flow.
-
Remove the bushing.
-
Install the inlet regulator by using the service tool and tighten it to 10 Nm.
Adjust the air flow by turning the inlet regulator clockwise or counterclockwise.
Installation
Installation Requirements
Air Quality
For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer.
Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water. Install the filter as close as possible to the product and prior to any other air preparation units to avoid pressure drop.
For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators will add too much oil and therefore decrease the tool performance due to too much oil in the motor.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.
Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a lubricator.
Air Lubrication Guide
Recommended air lubricators:
Atlas Copco Optimizer (1 liter) 9090 0000 04
Q8 Chopin 46
Shell Air Tool Oil S2 A 320
Compressed Air Connection
For correct air pressure and hose size, see the Technical Product Data on - https://servaid.atlascopco.com or www.atlascopco.com.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.
Installation Instructions
Installation of Vibrating Tools
We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vibrating tool and the quick coupling.
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.
Take frequent breaks and change work positions frequently.
Adapt the workstation area to your needs and the work task.
Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.
Use workstation equipment such as tables and chairs appropriate for the work task.
Avoid work positions above shoulder level or with static holding during assembly operations.
When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.
Take frequent breaks.
Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
Adjust for a convenient field of vision that requires minimal eye and head movements.
Use appropriate lighting for the work task.
Select the appropriate tool for the work task.
In noisy environments, use ear protection equipment.
Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.
Minimize exposure to reaction forces.
When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.
In dusty environments, use a dust extraction system or wear a mouth protection mask.
Operating Instructions
Operating the tool
When starting the product both the rivet set percussive mechanism and the trigger must be pushed.
The trigger can alternatively - depending of application type - be operated before or after the above mentioned step.
For effective vibration damping the mechanism must operate within its free travel by pushing the rivet punch together with the percussive mechanism.
It is recommended to use a hand guard on the tool to prevent vibration injuries.
Trigger control
The trigger valve is designed to allow different impact energies and impact frequencies. The impact energy and frequency can be steplessly controlled by pushing the trigger to different positions.
Service
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
Clean appropriate parts accurately
Replace any defective or worn parts
Preventive Maintenance
Overhaul
If the riveting hammer is used every day, it should be overhauled and cleaned once every six months.
The filter behind the adapter should be cleaned frequently to prevent choking with resultant decrease in capacity.
Lubrication Instructions
Lubrication Guide
Brand |
General purpose, Bearings and Gears* |
---|---|
BP |
Energrease LS-EP2 |
Castrol |
OBEEn UF 1 |
Esso |
Beacon EP2 |
Q8 |
Rembrandt EP2 |
Mobil |
Mobilegrease XHP 222 NLG 2 |
Klüber Lub. |
Klübersynth UH 1 14-151 |
Texaco |
Multifak EP2 |
Molykote |
BR2 Plus |
* Not for angle gears.
Brand |
Angle gears |
---|---|
Molykote |
Longterm 2 Plus |
Lubrication
When the riveting hammer is in use, it should be oiled once per shift. The oil (fluid type), which should be applied in an amount of 1 cm³, can be dropped into the air hose. When the machine is in continuous service, installation of an Atlas Copco oil-fog lubricator is recommended.
An excessive amount of oil will prevent the main valve from functioning. It is therefore vitally important to lubricate in strict accordance with the recommendations.
Use lubricants of good quality. The oils and grease delivered by the oil companies mentioned in the table are examples of lubricants which are recommended.
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.