Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Technical Product Data
  • Bit run out test
  • Bit grounding test
• Service Overview
  • Service Recommendations
  • Preventive maintenance

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire 12 months after the product is first taken into use, but will in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Technical Product Data
• Bit run out test
• Bit grounding test

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Bit run out test

Bit run out is measured with the tool securely fastened in a test rig and with the tool running at no load with a rotation speed of 200 rpm. Measuring point is at 44 mm (length of a standard bit) out on a special bit 4216 2194 00. Bit run out limit is 0.15 mm.

Bit grounding test

Bit grounding is measured by the ground circuit stability and resistance with the tool running at no load with a rotation speed of 200 rpm. Resistance is measured between the special bit 4216 2194 00 and the outside of the tool connector and the resistance limit is 20 Ω.

Service Overview

• Service Recommendations
• Preventive maintenance

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Preventive maintenance

Recommended interval between actions:

Valid at normal usage of the tool at a load up to 70% of maximum torque.

Service should only be carried out by trained technician following provided service instructions and using original Atlas Copco spare parts.

Installation

• Installation Instructions
  • Installing the tool

Installation Instructions

• Installing the tool

Installing the tool

• Connect the tool to the drive using the supplied cable.

• If required, hang the tool securely, for example from a balancer.

The tool can also be fixtured using the threds at the front part, accessible under the thread protection ring.

Operation

• Ergonomic Guidelines
• Configuration Instructions
  • Tighten joint
  • Unscrew joint
  • Start options
  • Function button
  • Front light
    • Status indicator
    • Guiding light
• Operating Instructions
  • Mount bit

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• In dusty environments, use a dust extraction system or wear a mouth protection mask.

Configuration Instructions

• Tighten joint
• Unscrew joint
• Start options
• Function button
• Front light
  • Status indicator
  • Guiding light

Tighten joint

To start the tightening process, press the start lever (A). By default, you need to hold the lever during the whole tightening process.

For other start modes, refer to Start options.

The front light will turn red if the tightening is fault.

Unscrew joint

There are two unscrew modes:

• Standard (default): run the tool in CCW.

• Single reverse: run the tool in CCW once and shift back in CW when tightening is ready.

Start options

The start mode of the tool can be configured as below:

• Trigger start (default)

  Press the start lever briefly.

• Push start

  Push the bit towards the screw and work piece.

• Trigger and push start

  Press the start lever and push the bit towards the screw and work piece.

For Trigger start and Push start, the tightening modes can be configured as below:

• Hold (default)

  The trigger must be pressed during the whole tightening process.

• Pulse

  The tool will fulfill tightening with just a start.

Function button

By default, the function button is configured with toggle reverse function to single push. That is, by pushing the function button once, the reverse function is on.

The following user interaction types can be configured for function button:

• single push

• double-push

• pressed

The following functions can be configured to each user interaction type:

Front light

By default, the front light is only configured to show a faulty tightening. That is, the light turns red when there is a faulty tightening.

The intensity of the light and other functions can be configured in Tools Talk MT.

Status indicator

The front light can be configured to indicate status in Tools Talk MT:

Guiding light

The front light can be configured in Tools Talk MT:

• as illumination light for operators.

• selected from function button or digital I/O.

Operating Instructions

• Mount bit

Mount bit

Service

• Preventing ESD Problems
• Maintenance Instructions
  • Service Recommendations
  • Preventive maintenance
  • Calibration recommendations

Preventing ESD Problems

The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Maintenance Instructions

• Service Recommendations
• Preventive maintenance
• Calibration recommendations

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Preventive maintenance

Recommended interval between actions:

Valid at normal usage of the tool at a load up to 70% of maximum torque.

Service should only be carried out by trained technician following provided service instructions and using original Atlas Copco spare parts.

Calibration recommendations

According to MT Calibration Configuration Manual 9839 0812, the calibration is needed when the following parts are replaced:

• Drive unit

• Motor

• Front part

• Trigger module

Recycling

• Environmental Regulations
• Recycling information

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Recycling information