Product Information

• General Information
  • Safety Signal Words
  • Warranty
  • Website
  • ServAid
  • Safety Data Sheets MSDS/SDS
  • Country of Origin
  • Dimensional Drawings
• Overview
  • Applications
  • Technical Product Data
• Service Overview
  • Service Recommendations

General Information

WARNING

Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.

• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.

• Read all locally legislated safety regulations regarding the system and parts thereof.

• Save all Safety Information and instructions for future reference.

Safety Signal Words

Warranty

• Product warranty will expire 12+1 months after dispatch from Atlas Copco's Distribution Center.

• Normal wear and tear on parts is not included within the warranty.

  • Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.

Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

Website

Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Atlas Copco website.

Please visit: www.atlascopco.com.

ServAid

ServAid is a portal that is continuously updated and contains Technical Information, such as:

• Regulatory and Safety Information

• Technical Data

• Installation, Operation and Service Instructions

• Spare Parts Lists

• Accessories

• Dimensional Drawings

Please visit: https://servaid.atlascopco.com.

For further Technical Information, please contact your local Atlas Copco representative.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.

Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Country of Origin

For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings

Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.

Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview

• Applications
• Technical Product Data

Applications

This product is designed for installing and removing threaded fasteners in wood, metal and plastic. No other use permitted. Indoors use only. For professional use only.

The use of spare parts or accessories other than those originally supplied by the manufacturer may result in a drop in performance and in an increased maintenance, noise level or vibrations, and as a result, the full cancellation of the manufacturer’s liability.

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.

Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Service Overview

• Service Recommendations

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Installation

• Installation Requirements
  • Air Quality
  • Air Lubrication Guide
  • Compressed Air Connection

Installation Requirements

• Air Quality
• Air Lubrication Guide
• Compressed Air Connection

Air Quality

• For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer.

• Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water. Install the filter as close as possible to the product and prior to any other air preparation units to avoid pressure drop.

For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators will add too much oil and therefore decrease the tool performance due to too much oil in the motor.

Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a lubricator.

Air Lubrication Guide

Compressed Air Connection

WARNING

Risk of severe injury

Air under pressure can cause injury.

• Always shut off the air supply when not in use or before any adjustments.

• Drain the hose of air pressure and disconnect the tool from air supply when not in use or before any adjustments.

• Always use the correct hose size and air pressure for the tool.

WARNING

Compressed Air

High air pressure can cause severe damage and bodily injury.

• Do not exceed maximum air pressure.

• Make sure that there are no damaged or loose hoses or fittings.

For correct air pressure and hose size, see the Technical Product Data on - https://servaid.atlascopco.com or www.atlascopco.com.

Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Operation

• Ergonomic Guidelines
• Operating Instructions
  • Torque Adjustment
  • Operating the Torque Reaction Ring
  • Reversing the Switch
  • Changing the Bit

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

  • Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.

  • Use workstation equipment such as tables and chairs appropriate for the work task.

• Avoid work positions above shoulder level or with static holding during assembly operations.

  • When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.

  • Take frequent breaks.

  • Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

• Adjust for a convenient field of vision that requires minimal eye and head movements.

• Use appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• In noisy environments, use ear protection equipment.

• Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.

• Minimize exposure to reaction forces.

  • When cutting:

    A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

  • When drilling:

    The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

  • When using direct-driven screwdrivers or nutrunners:

    Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.

• In dusty environments, use a dust extraction system or wear a mouth protection mask.

Operating Instructions

• Torque Adjustment
• Operating the Torque Reaction Ring
• Reversing the Switch
• Changing the Bit

Torque Adjustment

Operating the Torque Reaction Ring

Comments:

• Step 1: Unfasten the torque cover

• Step 2: Push softly

• Step 4: Lower the torque

• Step 5: Augment the torque

• Step 6: Fasten the torque cover

Comments:

• Use the first procedure for lowering the torque.

• Use the second procedure for augmenting the torque.

Reversing the Switch

Comments:

• Use the first procedure (right turn indication) to set a clockwise direction on the screwdriver for fastening screws.

• Use the second procedure (left turn indication) to set a counterclockwise direction on the screwdriver for loosening screws.

Changing the Bit

Comments:

• Steps 1 and 2: Pull softly

• Step 5: Confirm the bit position

Service

• Maintenance Instructions
  • Service Recommendations
  • Maintenance
  • Tightening of Threaded Connections
    • Example
• Lubrication Instructions
  • Rust Protection and Cleaning
  • Lubrication
  • For Maximum Performance

Maintenance Instructions

• Service Recommendations
• Maintenance
• Tightening of Threaded Connections
  • Example

Service Recommendations

Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Maintenance

After the first year of use, disassemble and inspect the air motor and the impacting clutch every three months if the tool is used every day.

Replace any damaged or worn parts.

Tightening of Threaded Connections

The tightening torques indicated in the exploded views list in ServAid (see Spare parts section in https://servaid.atlascopco.com) are established to achieve the correct clamping force and prevent the parts from coming loose.

When servicing these parts, they must be able to open up without being destroyed. In special circumstances (depending on application and usage) the parts may however come loose after some time of operation. In such cases the torque can be increased by 10-20%. If necessary, a low or medium threadlocking fluid can also be applied.

Example

Lubrication Instructions

• Rust Protection and Cleaning
• Lubrication
• For Maximum Performance

Rust Protection and Cleaning

Water in the compressed air can cause rust. To prevent rust we strongly recommend to install an air dryer.

Water and particles can cause sticking of vanes and valves. This can be prevented by installing an air filter close to the product to avoid pressure drop.

Before longer stand stills always protect your tool by adding a few drops of oil into the air inlet. Run the tool for 5–10 seconds and absorb any access oil at the air outlet in a cloth.

Lubrication

Use an air line lubricator with one of the recommended lubricators in the Air Lubrication Guide adjusted to two drops per minute. If an air line lubricator cannot be used, add air motor oil to the inlet once a day.

Lubricate the gearing and the clutch with grease containing molybdenum disulphide (e.g. Molykote BR2 Plus).

Grease the clutch every 12,000 screws.

For Maximum Performance

At tough working conditions – soft joints and max. setting – lubrication of the air is recommended.

With extreme dry air the service life of vanes and machine performance might be reduced. A daily supply of 0.1 – 0.2 ml oil into the machine inlet will improve the machine performance. Alternatively consider an automatic lubricator device, Atlas Copco oil fog lubricator DIM, or single point lubricator DOS, which will improve the machine performance.

Recycling

• Environmental Regulations

Environmental Regulations

When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.