ILT Tag
Positioning system
Product Information
General Information
WARNINGRisk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
Read all Safety Information delivered together with the different parts of the system.
Read all Product Instructions for installation, operation and maintenance of the different parts of the system.
Read all locally legislated safety regulations regarding the system and parts thereof.
Save all Safety Information and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER | DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. |
WARNING | WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. |
CAUTION | CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. |
NOTICE | NOTICE is used to address practices not related to personal injury. |
Warranty
Product warranty will expire 12 months after the product is first taken into use, but will in any case expire at the latest 13 months after delivery.
Normal wear and tear on parts is not included within the warranty.
Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise).
The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.
Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.
To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions.
Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.
For electrical motors:
Warranty will only apply when the electric motor has not been opened.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
Regulatory and Safety Information
Technical Data
Installation, Operation and Service Instructions
Spare Parts Lists
Accessories
Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
General Description
With the ILT, the wireless tool location solution by Atlas Copco, your battery tools will only operate in the correct area. Using wireless distance measurement technology, it tethers the tool to a specific workstation and disables the tool if it goes outside the set working range. This feature provides a virtual cable. Tool orientation detection continuously monitors the tool’s orientation. Users can define criteria for both roll and pitch angles, giving joint differentiation in certain applications.
Features
UWB radio technology with high precision
Tool-orientation detection
Integrated touch display
Communication via Open Protocol
Connect to Power Focus 4000
Connect to Power Focus 6000
Does not require ‘line of sight’
Tool tag accessories
Benefits
Enables flexible production
Simple and standalone installation
Easy to set up system and configure
Less down-time in production
Orientation functionality
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Service Overview
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
Clean appropriate parts accurately
Replace any defective or worn parts
Installation
Installation Instructions
Installing Accessories
The disassemble of the tool or the accessories must only be performed by qualified maintenance personnel.
Make sure the tool is disconnected from the cable before starting to disassemble.
Required tools:
Adjustable spanner
Screwdriver
Put the front part in a clamping jaw (choose a suitable size) and fasten the clamping jaw in a vise.
Loosen the front cap nut using an adjustable spanner. Remove the tool from the vise.
Pull out the angle gear carefully from the tool.
Remove the following parts from the angle gear housing:
the lock ring (keep for later use)
the sealing washer (to be discarded)
the front cap nut (to be discarded)
Mount the following parts on the angle gear housing:
new applicable front cap nut. Apply a thin layer of grease on the inside of the cap nut.
new sealing washer
lock ring
Replace the O-ring on the motor housing with an O-ring with the same diameter but thicker. Apply a thin layer of grease on the O-ring and on the lower section of the motor housing.
Place the tool into the half-ring with two pins on the inside. When the half-ring is placed in correct position, the pins will fit into the slots of the motor housing and prevent the half-ring from turning.
Connect the flex cable to the bus port marked 1.
Connect the flex cable on the upper half-ring to the bus port marked 2 and put together the two half-rings.
Place an O-ring in the slot at the front of the half-rings. Apply a thin layer of grease on the O-ring.
Tighten the two half-rings with 4 screws using a screwdriver.
Make sure the sealing on the end of the half-rings seals tightly.
Pull out the planetary gear from the gear housing. Push down the planetary gear fully on the shaft.
Make sure the gear wheel is placed in correct position.
Put the gear back in position. Apply a thin layer of grease on the sealing washer.
Put the front part in the clamping jaw and fasten the clamping jaw in the vise.
Tighten the front cap nut using adjustable spanners.
Initial Configuration
User Instructions
The accessory is configured in the ILT Base Station. See ILT Base Station manual for further information.
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas for improvement in posture, component placement, or work environment.
Take frequent breaks and change work positions frequently.
Adapt the workstation area to your needs and the work task.
Adjust for a convenient reach range by determining where parts and tools need to be located to avoid static load.
Use workstation equipment such as tables and chairs appropriate for the work task.
Avoid work positions above shoulder level or with static holding during assembly operations.
When working above shoulder level, reduce the load on the static muscles by lowering the weight of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the static muscles by holding the tool close to the body.
Take frequent breaks.
Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
Adjust for a convenient field of vision that requires minimal eye and head movements.
Use appropriate lighting for the work task.
Select the appropriate tool for the work task.
In noisy environments, use ear protection equipment.
Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibration.
Minimize exposure to reaction forces.
When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high. The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture determine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high.
In dusty environments, use a dust extraction system or wear a mouth protection mask.
Service
Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
Clean appropriate parts accurately
Replace any defective or worn parts
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling Information
Position | Part | Remark | Recycle as |
|---|---|---|---|
1 | Screws | Metal, steel | |
2 | Housing | Plastic, other, PA | |
3 | ILT Tag attachment | Metal, aluminum | |
4 | Screws | Metal, steel | |
5 | Electronics module | Circuit board and cable | Electric |